ETher WeldCheck 3 Eddy Current Flaw Detector

ETher WeldCheck 3 Eddy Current Flaw Detector

Dual Frequency Eddy Current Flaw Detector w/ Conductivity

The WeldCheck 3 is a dual-frequency eddy current flaw detector with conductivity, which means that the instrument can be used for dual and single frequency applications. The improved physical and ergonomic design delivers the end user enhanced ruggedness, a toughened screen, improved connector access and performance and combined optional features such as an encoder wheel. The WeldCheck 3 is ideal and adaptable across an extremely wide variety of eddy current inspection applications due to its superior performance; including weld inspection, surface defect detection and low frequency inspection of non-ferrous material. The WeldCheck 3 Series now offers the option of two models, one with the standard keypad for instrument navigation or a thumbwheel configuration for fast one-handed software navigation, phase and gain adjustment during inspection.

 

Features

  • Lightweight, ergonomic, rugged portable design, weighing just 2.5 lbs. (1.15 kg)
  • Thumbwheel option for rapid menu navigation
  • Designed to meet the requirements of EN1711 & ISO 17643 Eddy Current Examination of Welds by Complex Phase Analysis
  • Advanced features include Loop, Guides & Automatic Lift-Off Gain Correction
  • Toughened Anti-Glare, large, crisp, daylight readable display - 5.7" (145mm)
  • Designed to meet IP64 & IP68 rated connectors
  • Over 7 hr. battery life, fast 2.5 hr. charging time
  • 3 year standard warranty
  • Optional EThercover extending warranty to 6 years

 

 

 

 

Lightweight, compact & rugged

The WeldCheck 3 weighs just 1.15kg (2.54lbs) and has a blended polymer case, delivering the benefits of high levels of impact, oil and UV resistance. Over-molded rubber gives the end-user improved handling of the flaw detector and enhanced grip, with or without gloves. Ergonomic design is embodied within the case design and at the rear molded “bars” to offer a more comfortable grip of the unit during long periods of use. A wide, detachable hand strap, is also available for easy carrying. A streamlined pipe-stand is built -in for easy positioning on-site or for desk-based operation.

Equipped for all environments

With rear foot stand and four harness attachment panels, the WeldCheck 3 is designed to be used in all environments from a desktop to the job site. New over-molded rubberized corners deliver enhanced impact protection and improved overall ruggedness. Internally, the design is optimized to resist moist, tropical or salt-laden atmospheres. Designed to meet IP64, the WeldCheck 3 will perform reliably across all environments.

Industry standard probe connectors

All of the probe connections on the WeldCheck 3 are IP68 rated which further enhances the adaptability of this flaw detector across industrial sectors. The WeldCheck 3's connector panel is fitted across the top of the unit, making it ideal for rope access inspection and moving around on-site, working at height or with harness. 

 

Loop, Guides and Trace Features

"Loop" is a convenient function for capturing live repetitive signals and then optimizing the settings in order to simplify the task of optimizing the parameters.

"Guides" allows the user to display a slide show that can be created easily using 3rd party software. Instructions, tutorials, etc. can be added to the WeldCheck quickly so the inspector can easily switch between the Inspection itself and the Guides while performing a live test.

The "Trace" function allows a reference waveform to be stored on the screen alongside the graticule behind the live spot, allowing the operator to readily compare live data with the reference calibration.

Exclusive Features for WeldCheck 3

"Dual Frequency / Channel Feature" - At different frequencies, different signal indications (e.g. lift off and defect) have a different relative phase and amplitude response. By means of Phase rotation and Gain change of the X Y signal components, one of these indications can be manipulated to be almost identical in phase and amplitude as the other and then by subtraction (mixing), the unwanted component is minimized, giving an improved detection of the required signal.

"Auto-Mix" simplifies the sometimes complex procedure of mixing two different frequency signals and can be achieved on the WeldCheck+ through a series of easy steps. Once set up, the Auto-mix itself is as simple as pressing one key.

"Conductivity Measurement" - When connecting the Conductivity Probe, the WeldCheck+ auto-detects the probe and seamlessly switches into conductivity mode. Removal of the probe switches the instrument back to flaw detection mode. 

"Automatic Lift Off Gain Compensation"  automatically compensates the gain of the defect channel according to the paint thickness thus ensuring that a defect signal will appear the same height irrespective of the paint thickness.

"Favorite" Set Up Feature enables Quick Access to your pre-saved (favorite) set-ups. Once configured the WeldCheck 3 boots into these settings straight after turning on.

"Editable Settings" interface enables the operator to access and change all the inspection settings via one screen. Working within the screen with the thumbwheel model option means changes can be made to the inspection set up very quickly.

"Screenshot" function captures a screen image picture of the displayed image during inspection for easy inclusion of data for reporting. 

Top-Quality Warranties for Top-Quality Instruments

ETher NDE is unique in that they offer warranty coverage unlike anyone else in the field. All ETher Phase Plane Instruments come with the standard 3-year warranty, which covers all components of the instrument and only excludes customer damage or misuse. However, you can also opt in for an extended 6-year ETherCover warranty plan, putting it truly in a league of its own.

 

The ETherCover 6-Year Extended Warranty Includes:

  • Free of Charge Annual Re-calibration and Health Check for five years commencing at the end of year one
  • One Free of Charge Battery Swap within the six year period (if required)
  • One Free of Charge Keypad Replacement within the six-year period (if required)
  • Guaranteed Fast Repair
  • Free of Charge Software Upgrades within the six year period

ETher NDE Phase Plane Instrument Family

Supported Feature WeldCheck3 WeldCheck2 WeldCheck+ AeroCheck 3 AeroCheck2 AeroCheck+ PhaseCheck AmCheck ETherCheck ETherCheckR
Real-Time Readings
All-in-One Display
Conductivity and Coating
Thickness Measurement
     
Rotary Scanner      
Dual Frequency and Mixing    
C-Scan                
Pitch-Catch Bond Test Mode                
Resonance Testing                  

Technical Specifications

WeldCheck 3 Specifications

WeldCheck 3 Specifications
Probe Connectors 12-Way Lemo 2B (IP68) (Absolute, Bridge and Reflection) and Connection Lemo 00 (IP68) (for single element absolute probes). Simultaneous probe operation possible using Lemo 12-Way and Lemo 00.
Frequency Single 10Hz – 20MHz with range variable resolution.
Dual 10Hz - 20MHz
Gain Overall -18 to 104dB, 0.1, 1 and 6dB steps (104dB maximum) + Mix Gain (-18 to 18dB on Output)
Input 0dB or 12dB
Drive 0dB, 6dB and 10dB (0dB reference 1mW into 50 ohm)
Max X/Y Ratio +/-100dB
Phase Range 0.0° - 359.9°, 0.1° steps
Auto Phase Allows phase angle to be automatically set to a pre-set angle
Filters Normal High Pass DC to 2kHz or Low Pass Filter, which ever is the lower in 1 Hz steps. Plus variable adaptive balance drift compensation 0.01 - 0.5 Hz (6 steps)
Normal Low Pass 1Hz to 2kHz or a quarter of the lowest test frequency, which ever is lower in 1 Hz steps
Balance Manual 14 internal balance loads; 2.2μH, 5.0μH, 6.0μH, 6.5μH, 7.0μH, 7.5μH, 8.2μH, 12μH, 15μH, 18μH, 22μH, 30μH, 47μH, 82μH
Automatic Optimized balance load selection
Alarms Box Fully configurable, Freeze, Tone or Visual
Sector Fully configurable, Freeze, Tone or Visual
Output Open collector transistor (50v dc at 10mA max) available on 12-way Lemo
Display Type 5.7” (145mm), 18 bit Color, daylight readable
Viewable Area 115.2mm (H) x 86.4mm (V)
Resolution 640 x 480 pixels
Flip Function Changeable screen orientation, manually, to enable left or right handed use
Color Schemes User configurable Dark, Bright and Black & White
Configurable Screen Full Screen, Single, Dual Spot or Dual Pane with variable size and location and function e.g. XY, Time-base, Waterfall and Meter.
Display Modes Full Screen, Single, Dual Spot or Dual Pane with variable size and location and function e.g. XY, Time-base, Waterfall and Meter. Spot, Time-base (0.1-20 seconds x 1-200 sweeps and up to 55 seconds), Waterfall and Meter with peak hold and % readout.
Graticules None, Grid (4 sizes 5, 10, 15 and 20% FSH), Polar (4 sizes 5, 10, 15 and 20% FSH)
Offset Spot Position: Y =-50 to 50, X =-65 to 65%
Digital Spot Display in X,Y or R,θ
Setting Display/Edit of all settings in Legacy Format
Removable Storage Data Setup Storage micro SD up to 32GB, holding over 10,000 settings
Stored Screen Shots micro SD up to 32GB, holding over 10,000 screen shots
Shots Comprehensive Record Replay and Storage
Record Replay Real-time recording of trace data and Replay on instruments and desktop PC up to 164 seconds
Outputs PC Connectivity USB (Full PC remote control plus Real Time data)
Digital Volt Free Alarm On Lemo 12-way Open collector transistor (36v dc at 10mA max)
VGA Full 15 way VGA output
Languages   English, French, Spanish, Italian, Portuguese, Russian, Japanese, Chinese, Turkish, Czech, Norwegian.
Verification Level   The system performs a self test on start up of external ram, Micro SD card, LCD screen buffer.
Power Battery Internal 7.2V nominal @ 3100mAh = 22.32 watt.hr
Running Time Over 7 hours with a Weld Probe at 100kHz and 50% backlight
Charging Time 2.5 hrs. charge time, simultaneous charge and operation
External 100-240V, 50-60Hz, 30 Watts
Connector Lemo OS Hermaphroditic keying, half-moon insert (IP68)
Physical Weight 2.54 lbs. (1.15 kg)
Dimensions 8.75" x 6.0" x 1.87" (222.2 x 152.2 x 47.4mm) (LxHxW)
Material Main Body: PC-ABS a blend of the two polymers - Polycarbonate (PC) and Acrylonitrile Butadiene Styrene (ABS). Over-molded Material: TPE Red Rubber, Thermoplastic Elastomer (TPE).
Operating Temp. -20° to 60°C
Storage Temp. Storage for up to 12 months: -20° to 35°C; Nominal +20°C
IP Rating Designed to meet requirements of IP64
Conductivity Specifications

WeldCheck 3 Conductivity Specifications
Frequency One frequency only 60kHz standard (choice of 120, 240 and 480kHz)
Accuracy 0.5%-10% IACS better than +/-0.05% IACS
10%-25% IACS better than +/-0.25% IACS
25%-60% IACS better than +/-0.5% IACS
60%-110% IACS better than +/-1% IACS
Lift Off corrected to 1.0mm
No temperature compensation
All Errors at 90% Confidence Level
Resolution 3 decimal points max
Auto Resolution Mode AutoS = Legacy Instrument, Auto = SigmaCheck

Equipment Kits

WeldCheck 3 - Keypad & ThumbWheel Kits Include

KIWEL300 Kit, WeldCheck3, With Keypad, Eddy Current Portable Flaw Detector, Dual Frequency, Includes:

  • IWEL300 Instrument, WeldCheck3, Dual Frequency, (10Hz-20MHz), Hand Held, Portable Flaw Detector.  Software + Manual, on USB Stick.
  • AWEL009 Accessory, WeldCheck3 - Lemo Type, Power Adapter + Input Plugs, (UK, EU, US & Australia)
  • AWEL003 Accessory, Adjustable Padded Shoulder Strap, Quick-Release Clips
  • AC006 Accessory, Instrument Soft Carry Case , (WeldCheck/AeroCheck/ETherCheck)
  • A090 USB CABLE - A to MINI B, 1m, (RoSH Compliant)
  • 41242 Quick Reference Card (A3 Double Sided) - WeldCheck 3
  • ALLCX-M02-015A Accessory,  Lead, Lemo 00 to Microdot, 1.5m , (Vantage/ETi/WeldCheck/AeroCheck)
  • ALL12-L04-015B Accessory, Lead, Lemo 12-Way - Lemo 4-Way, 1.5m (Bridge)
  • A439 Split Rings - Nickel Plated Steel Split Ring ID 25.00, Thickness 3mm, (SKU: NPS25)

 

KIWEL300TW Kit, WeldCheck3, With ThumbWheel, Eddy Current Portable Flaw Detector, Dual Frequency, Includes:

  • IWEL300TW Instrument, WeldCheck3, With ThumbWheel, Dual Frequency, (10Hz-20MHz), Hand Held, Portable Flaw Detector.  Software + Manual, on USB Stick.
  • AWEL009 Accessory, WeldCheck3 - Lemo Type, Power Adapter + Input Plugs, (UK, EU, US & Australia)
  • AWEL003 Accessory, Adjustable Padded Shoulder Strap, Quick-Release Clips
  • AC006 Accessory, Instrument Soft Carry Case , (WeldCheck/AeroCheck/ETherCheck)
  • A090 USB CABLE - A to MINI B, 1m, (RoSH Compliant)
  • 41242 Quick Reference Card (A3 Double Sided) - WeldCheck 3
  • ALLCX-M02-015A Accessory,  Lead, Lemo 00 to Microdot, 1.5m , (Vantage/ETi/WeldCheck/AeroCheck)
  • ALL12-L04-015B Accessory, Lead, Lemo 12-Way - Lemo 4-Way, 1.5m (Bridge)
  • A439 Split Rings - Nickel Plated Steel Split Ring ID 25.00, Thickness 3mm, (SKU: NPS25)
Optional Accessories

  • AWEL012 Accessory, Pelie Storm IM2300 Case with foam inserts (WeldCheck 3)
  • AWEL010 Accessory, Protective Splash Proof Cover (for WeldCheck 3 - Keypad Only - IWEL300)
  • AWEL011 Accessory, Protective Splash Proof Cover (for WeldCheck 3 - ThumbWheel Only - IWEL300TW)
  • AWEL0013 Accessory, External, 8 x AA Battery Holder and On/Off Switch (WeldCheck 3 Only)
  • AWEL014 Accessory, VESA ADAPTER PLATE (WeldCheck 3)
  • ALL12-L04-015R Accessory, Lead, Lemo 12-Way - Lemo 4-Way (Reflection Probes)
  • ALL12-L04-015B Accessory, Lead, Lemo 12-Way - Lemo 4-Way (Bridge Probes)
  • ALLCX-M02-015A Accessory, Lead Lemo 00 to Microdot, 1.5m
  • ALLCX-B02-15A Accessory, Lead, Lemo 00 to BNC, 1.5m

Probe Kits

Weld Probe Kits

KAWEL001 KIT, Weld, Probes + Accessories Including:

  • PWM100S00 Probe, Weld, Dia 16.00mm (Medium) 100kHz, Straight, Disconnect
  • PUB100k Probe, Unshielded, Broad Band, 100k (35kHz-250kHz), BNC
  • ATBW Accessory, Test Block, Weld Probe, Ferrous (Steel EN1A) + x 4 0.5mm Shims, 0.5, 1.0, 2.0mm slots
  • ALL12-L04-015B Accessory, Lead, Lemo 12-Way - Lemo 4-Way, 1.5m (Bridge)
  • ALLCX-B02-015A Accessory, Lead. Lemo 00 to BNC, 1.5m
  • AW003 Accessory, Butterfly PTFE Tape (Pack of 30)
  • AC002 Accessory, Deluxe Probe Case PHDC1

 

 

Surface Probe Kit

KASUR001 KIT, Surface Inspection (To fit WeldCheck/AeroCheck/Vantage G2/ETi) Including:

  • PU500PSFE/NFE Probe, Unshielded, 500kHz, Fe/NFe, Plastic Handle, Straight, 100mm Long
  • PS002PS028-114N Probe, Shielded, 2MHz, Plastic Handle, Straight, 28mm Tip Length (Total Length 114mm, 4.5") (Straight Shank)
  • PS500PD064-114N Probe, Shielded, 500kHz, Plastic Handle, Double Crank, 6.4 (0.25") Tip Length (Total Length 114mm, 4.5") (15deg Crank, 90deg tip Shank)
  • PS002PD064-114N Probe, Shielded, 2MHz, Plastic Handle, Double Crank, 6.4 (0.25") Tip Length (Total Length 114mm, 4.5") (15deg Crank, 90deg tip Shank)
  • PK065002NFE Probe, Knife, 65 deg., 2MHz, NFe, Unshielded
  • ALLCX-M02-015A Accessory, Lead, Lemo 00 to Microdot, 1.5m (Vantage/ETi)
  • ATBF Accessory. Test Block, Ferrous (Steel EN1A), 0.2, 0.5, 1.0mm slots
  • ATBA Accessory. Test Block, Aluminum Alloy 7075-T6, 0.2, 0.5, 1.0mm slots
  • AW003 Accessory, Butterfly PTFE Tape (Pack of 30)
  • AC002 Accessory, Deluxe Probe Case PHDC1
Sub Surface Probe Kit

KASUBS001 KIT, Sub Surface Inspection, Low Frequency (To fit WeldCheck/AeroCheck/Vantage G2/ETi) Including:

  • PUS16 Probe, Surface, Straight, Dia. 16mm, 300Hz - 100KHz, Plastic, Lemo 4-Way
  • PUR11 Probe, Surface, Right Angled, Dia. 11mm, 300Hz - 100KHz, Plastic, Lemo 4-Way
  • ALL12-L04-015R Accessory, Lead, Lemo 12-Way - Lemo 4-Way, 1.5m (Reflection)
  • ATB001 Accessory, Test Block, Aluminum 7075-T6, 1.6mm Thick, x4 Flat Bottom Holes 75%(1.2mm), 50%(0.8mm), 25%(0.4mm), 12.5%(0.2mm), Deep.
Conductivity Probe Kit

KACON001 KIT, Conductivity Inspection - (NIST ONLY) - Standard Dia. 13mm Probe Including:

  • PCON001 Probe, Conductivity, 60kHz, Dia. 13.00mm, Straight, Lemo 7-Way (AeroCheck Plus) c/w Quick Reference Card (APCON001)
  • ALL12-L07-012-CON Accessory, Lead, 12-Way Lemo to 7-Way Lemo, 1.2m, Conductivity (To fit AeroCheck Plus Conductivity Probe)
  • ASIG014 Accessory, Dual Conductivity Reference Standards, Nominal Value 9.4% IACS (Nickel Silver) & Nominal Value 58.8% IACS (Aluminum Alloy), (Recommended for Aluminum Alloy use) (SigmaCheck/SigmaCheck2) NIST VALUES
  • 40516 SKIRT - Conductivity Probe (AeroCheck Plus)
  • 40517 REFERENCE HOLDER - Dual Conductivity Standard (Thermal Bridge for Stability)
  • B3061S x 10LG PLASTIC SCREW (EGT5 M3x0.5 x 10mm Long, Natural)
  • APCON001 Quick Reference Card - Guide to using Conductivity Probe PCON001
  • AC002 Accessory, Deluxe Probe Case PHDC1
Description Part # Saved Price Select Option Add to
ETher WeldCheck 3 Keypad Only Includes: WeldCheck 3 w/Software + Manual on USB Stick, Power Adapter w/Conversion Plugs, Shoulder Straps, USB Cable, Carrying Case, Quick Reference Card, Lemo 00 to Microdot & Lemo 12-way-Lemo-4-way Cable & Split Rings EC-ET-KIWEL300 Request Pricing
ETher WeldCheck 3 ThumbWheel Includes: WeldCheck 3 w/Software + Manual on USB Stick, Power Adapter w/Conversion Plugs, Shoulder Straps, USB Cable, Carrying Case, Quick Reference Card, Lemo 00 to Microdot & Lemo 12-way-Lemo-4-way Cable & Split Rings EC-ET-KIWEL300W Request Pricing
ETher WeldCheck Probe Package Includes: Weld Probe, Dia 16mm (Medium) - straight, Unshielded Broad Band Probe with BNC Connector, Test Block, Lemo 12-Way-Lemo 4-Way - 1.5m (Bridge), Lemo 00 to BNC Cable, Probe Covers & Carrying Case EC-ET-KAWEL001 Request Pricing