ETher Victor 2.2D Eddy Current Flaw Detector

ETher Victor 2.2D Eddy Current Flaw Detector

User-friendly, Automated Eddy Current Inspection System

Lightweight, User Friendly & Automated 

The ViCTor 2.2D is a user friendly automated eddy current inspection system designed with the Automation Engineer in mind. Based on the AeroCheck+, NDT Inspectors will become quickly familiar with its user interface and with a variety of case configurations available. The ViCTor 2.2D offers maximum flexibility for each individual application.

Ideally suited to inspection automation for the following reasons:

  • Non-Contact
  • High Speed (potentially up to 200ms)
  • No coupling needed, no effluent produced
  • Ideal for surface defect detection
  • Wide Geometry of probes available
  • Cost effective inspection solution for Bearings, Gudgeon Pins, Cylinder Liners

 

 

 

 

Features

  • Capable of simultaneous use of two probes, for increased inspection efficiency
  • Separate dual alarms
  • Rotary Drive and Conductivity operating modes on-board
  • Configurable I/O capability using voltage free contacts.
  • Large, bright LCD screen and external VGA for monitor output
  • Powered by 24V for easy industrial control system integration
  • RS-232 & USB remote control for easy control system integration
  • Ability to stream real time data over a USB
  • Dual analogue outputs enable simple recording
  • A DLL is available to permit software integration by the end user.

Applications

  • Surface breaking defects
  • Sub-surface defects in non-ferrous materials
  • Heat treatment / material property verification
  • Sensing applications for verifying geometry such as the presence of threads, butt weld detection.

Special Features

  • Guides Feature: Allows the user to display a slide show that can be created easily with commonly used desktop software. Instructions, tutorials and procedures can be added quickly and the NDT inspector can easily switch between the inspection itself and the Guides while performing a live test.
  • Innovative Loop Feature: Captures a live repetitive signal and then adjusts the instrument settings especially Phase, Gain and Filters in order to simplify the task of optimizing the parameters.
  • Data Logging: Real time recording or signal data and replay on instruments & desktop PC, up to 164 seconds
  • Trace Function: Allows a reference waveform to be stored on the screen and appears along the graticule behind the live spot, allowing the operator to readily compare the live data with the reference calibration.

Technical Specifications

Victor 2.2D Specification

Probe Connectors 2 off 12 Way Lemo 2B (Absolute, Bridge and Reflection) and Lemo 00 (for single element absolute probes)
Rotary Probe 1 only. 600-3000 rpm - ETher Mercury Drive (ARD002), Hocking 33A100 / 40A100, Rohmann MR3 and SR2 Drive (special adapter needed).
Connectivity Probe 1 only. Option becomes active with use of AeroCheck+ conductivity probe and cable
Frequency Dual Frequency 10 Hz to 12.8 MHz
Gain Overall -18 to 104 dB
Main Gain -18 to 82dB, 0.1, 1 and 6dB steps
Input 0dB or 12dB
Drive 0dB, 6dB and 10dB (0dB reference 1mW into 50 ohm)
Max X/Y Ratio -18dB to 82dB independent
Phase Range 0.0 - 359.9°, 0.1° steps
Filters Normal High Pass DC to 2kHz or Low Pass Filter, which ever is the lower in 1 Hz steps. Plus variable adaptive balance drift compensation 0.01 - 0.5 Hz (6 steps).
Normal Low Pass 1Hz to 2kHz or a quarter of the lowest test frequency whichever is lower in 1Hz steps.
Balance Manual 14 internal balance loads; 2.2µh, 5.0µh, 6.0µh, 6.5µh, 7.0µh, 7.5µh, 8.2µh, 12µh, 15µh, 18µh, 22µh, 30µh, 47µh, 82µh
Automatic Optimized balance load selection
Mix Channel Frequency Full frequency range available on both channels
Probe Mode Simultaneous reflection / bridge and absolute including simultaneous two probe Differential and Absolute
Mix Gain X/Y -18 to 18dB
Mix Phase 0.0 - 359.9°, 0.1° steps
Alarm Gates Number 2 independent Alarm Gates may be configured on Pane 1, Pane 2 or Both Panes (logical or)
Box Fully configurable, Freeze, Tone or Visual
Sector Fully configurable, Freeze, Tone or Visual
Display Type 5.7" (145mm), 18 bit color, daylight readable
Viewable Area 4.5" (115.2mm) Horizontal x 3.4" (86.4mm) Vertical
Resolution 640 x 480 pixels
Color Schemes User configurable Dark, Bright and Black & White
Configurable Screen Full Screen, Single, Dual Spot or Dual Pane with variable size and location and functions. e.g. XY, Time base, Waterfall and Meter.
Display Modes Spot, Time base (0.1-20 seconds x 1-200 sweeps and up to 55 seconds), Waterfall and Meter with peak hold and % readout.
Graticules None, Grid (4 sizes: 5, 10, 15 and 20% FSH), Polar (4 sizes: 5, 10, 15 and 20% FSH)
Offset Spot Position: Y=-50 to 50, X=-65 to 65%
Spot Readout Display X, Y, or R, θ
Summary Display of all settings in Legacy Format
Removable Data Storage Setup Storage micro SD up to 32GB, holding over 10,000 settings
Stored Screen Shots micro SD up to 32GB, holding over 10,000 screen shots
Recorded Data micro SD up to 32GB, holding over 500 2.5 minute long data recordings
Guides micro SD up to 32GB, holding 10,000 slides
Advanced Features Data Logging Real-time recording of signal data and replay on instruments and desktop PC up to 164 seconds
Guides Create and display a slide show containing instructions, tutorials and procedures using Microsoft PowerPoint
Attachments Screenshots and Data Recordings are saved in a folder with the name of the Settings
Loop Capture a live repetitive signal and then optimize the instrument settings (Phase, Gain, Filters) to simplify optimizing the parameters.
Trace Allows a calibration reference signal to be stored on the screen and then compared with the live signal
Auto Phase Allows phase angle to be automatically set to a pre set angle
Inputs/Outputs PC Connectivity USB (Full PC remote control plus Real Time data) and RS232 May be set off, 9600, 19200, 38400, 57600, 115200, 230400, 460800, 921600 baud
Analogue 2 outputs 2 Volts swing
Digital Volt Free Alarm on Lemo 12 way Open collector transistor (36 V DC at 10mA Max.)
VGA Full 15 way VGA output (EC screens only)
l/O Two configurable
Alarm Out 2 off Opto isolated 2mA 50V Max.
External Alarm Inhibit 2 TTL inputs
Languages   English, French, Spanish, Italian, Portuguese, Russian, Japanese, Chinese, Turkish, Czech
Verification   The system includes on delivery a 2 yr. validity Verification Level 2 detailed functional check and calibration as per ISO 15548-1:2013
Power on Self Test   The system performs a self test on start up of external RAM, SD, RAM, accelerometer, Micro SD card, LCD screen buffer
Power External 100-240VAC, 50-60Hz, 30 Watts
Physical Weight 7.25 lbs. (3.3 kg)
Size (WxHxD) 9.7" x 6.0" x 9.9" (246 x 152 x 250 mm)
Operating Temperature -4° to 140° (-20° to 60°C)
Storage Temperature Storage for up to 12 months -4° to 95°F (-20° to 35°C) Nominal 68°F (20°C)
IP Rating IP54 (front panel only)

Standard Kit Includes

  • Victor 2.2D Two Channel Eddy Current Flaw Detector
  • Software + Manual on USB Stick with Rotary & Conductivity 
  • Mains Power Supply, Input Voltage 90-264 VAC
  • Mains Lead - 2m
  • I/O Connector - 15-Way Male sub-D Connector, Metal Straight Hood

Optional Accessories

  • A wide range of probes are available
  • External Alarm Box (x2 LED, x1 Buzzer)

Product Literature

Description Part # Saved Price Select Option Add to
ETher Victor 2.2D Eddy Current Flaw Detector for Automated Inspections EC-ET-KICOM001 Request Pricing