SIUI Smartor Flaw Detector & Thickness Gauge

SIUI Smartor Flaw Detector & Thickness Gauge

Overview

The SIUI Smartor digital ultrasonic flaw detector and thickness gauge is an upgradable unit that offers one hand operation, flat weld simulation and a smart test wizard. This combination UT and TG detector has up to 14 types of weld simulation, with dynamic beam tracking to visualize the flaw location. Perfect for flat and angle weld testing, thickness measurements on pipes and step blocks, and more. Fully featured unit that is lightweight, has a high IP rating of IP66, and is EN12668-1:2010 (for UT) and EN15317-2007 (for TG) compliant. 

 

 

Features

  • High IP Rating of IP66
  • Compact Size - 8" x 5" x 2" (198 x 128 x 50mm) (WxHxD)
  • Lightweight at 2 lbs. (0.9kg), including battery
  • 5.7" LCD with high resolution, 640 x 480 pixels
  • Adjustable pulse width, negative square wave transmission is up to 350V
  • Operating Frequency Range of 0.5 - 20MHz, multiple steps of wide broadband and narrow-band for selection
  • Easy operation with only a few buttons, well-defined intuitive interface, right-hand and left-hand operation, and outdoor mode
  • Multiple conventional UT functions:
    • Weld, plate and forging test wizards are available, which can guide users to perform setup easily and improve inspection speed.
    • Peak memory, DAC curve, AGC (auto gain control) and video recording allows for convenient and efficient flaw detection.
    • Optional functions such as B-Scan, TCG, probe spectral analysis, CSC (curved surface correction), weld simulation and crack height measurement are available upon request.
    • Featured with AWS D1.1/D1.5 and API 5UE evaluation standards
  • Multiple thickness measurement functions:
    • Standard A-Scan thickness measurements (through coating measurement, echo to echo mode)
    • Auto-search, velocity measurement, alarm and dataset management are available upon request.
    • Optional functions: coating thickness measurement, B-Scan, multi-layer measurement, V-PATH, TDG and temperature compensation.
  • System Ports - Encoder, VGA, standard SD card, USB

Conventional UT

Test Wizard

Setup wizard will help users configure the professional operation process, enabling more professional testing.

B-Scan

Display A-Scan echo in imaging mode, to achieve more intuitive test results for easy observation and analysis.

DAC Curve

Easier, more convenient, flaw evaluation

AVG/DGS Curve

Auto created by taking a known flat-bottom hole or large flat-bottom echo for reference.

Weld Simulation

Simulates the weld shape and uses the dynamic beam tracking function to assist the user to quickly determine the location of flaws in the weld.

Probe Spectral Analysis

The probe waveform, spectrum and center frequency of the probe can be measured precisely by capturing echoes.

Thickness Measurement

B-Scan

Based on time interval or encoder, you can display the measurement readings in a B-mode image.

Data Set Management

Measurements are recorded and displayed in grids.

Through-coating Management

After setting the coating velocity, through-coating thickness and coating-thickness can be displayed at the same time.

TDG (Time Distance Gain Curve)

It can be used for compensating the loss of echo amplitude due to propagation of sound path.

TempComp Function

When there is a temperature difference between the calibration block and the detected workpiece, this can be used for temperature compensation.

V-PATH Function

All the original dual element probes have a set of default V-PATH calibration curves. Users can make a set of UserVpath curves for a specific probe.

Videos

Technical Specifications

Smartor General Specifications

Display Screen 5.7" high brightness TFT LCD, 640 x 480 pixels
Measuring Units Inch / mm
Peripheral Ports USB, SD card (16G) and VGA ports (sharing same mini HDMI with I/O signal port)
Languages English, German, Russian, Polish, Hungarian
Power Supply DC 12V (external power supply); 7.4V (battery)
Battery Operating Time ≥8h (under factory default mode)
Operating Temperature 14°F - 113°F (-10°C - 45°C)
Storage Temperature -4°F - 140°F (-20°C - 60°C)
IP Code IP66
Weight 2 lbs. (0.9kg) including battery
Dimensions 8" x 5" x 2" (198 x 128 x 50mm)
Encoder 1pc (4-core)
Conventional UT Specifications

# of Channels  1
Probe Connector Type  LEMO 00
# of Probe Connectors  2
Max Supporting Elements  2
Pulse  Negative Square, Negative spike pulse
Transmitting Voltage  50 - 350V, steps 50V
Pulse Width  Negative Square: 50-500ns, step 10ns
Negative spike pulse: ≤40ns
PRF  Negative Square: 10-1000Hz adjustable, step 10Hz
Negative spike pulse: 10-2000Hz adjustable, step 10Hz
Damping  50/1000Ω, 2 levels
A/D Sampling  240MHz / 10bit
Sampling Point  1024 points, 16bit/point
Gain  0-110dB, step: 0.5/2/6/12dB
Fine Gain  -4 - 4
Surface Compensation  Full gain range
Bandwidth  0.5 - 20MHz (-3dB)
Operating Frequencies  1-4MHz / 0.5-10MHz / 1MHz / 2.5MHz / 4MHz / 5MHz / 10MHz / 13MHz / 15MHz / 20MHz, 11 levels
Rectify  Negative / Positive / Full / RF / Filter
Reject  0-80%, step 1%
Detection Range  0-39" (0-1500mm), min. display range 0.1" (2.5mm)
Material Velocity  100-20000m/s, min step 1m/s
Pulse Shift Range  -0.4"-40" (-10-1000mm) min step 0.004" (0.1mm)
Probe Zero  0-200us, min step 0.01us
Probe Flank  0"-4" (0-100mm), step 0.004" (0.1mm)
Wizard  For weld, plate and forge testing
Test Point  Peak / Flank / J Frank
Measurement  Gate: amplitude, amplitude dB difference, sound path, horizontal distance, vertical distance, south path difference between Gate A and B.
Cursor: 2 cross cursors, measuring horizontal and vertical positions on B-scan image and distance between cursors (activated optional B-scan)
Gate Mode  Standard
# of Gates  2
Gate Start  Full range
Gate Width  Full range
Gate Thresh  10-90%, step 1%
Calibration  Zero point, zero point + velocity, probe angle
Alarm  Audible and visual alarm: positive / negative
Screen Display Combination  Normal, full screen
Curve Function  Up to 6 DAC (curve / line), up to 10 reference points for each curve line.
AVG / DGS
Axiliary Function  Full screen, coordinates switch (sound path / depth / horizontal), single / continuous auto gain (10-100%, step 10%), SeeColor, WaveComp, WaveFull, PeakEnv, PeakEcho, FastScan, Outdoor, gate magnify, CineRec, PrintScreen.
Auto Freeze (Gate: A, B, A and B, A or B)
Storage Function  Save, recall and delete the parameter, data files, record files, printscreens, depends on the SD card capacity.
Data Post Processing  Playback, analysis, reports of parameters, record files, printscreen files in SuporUp software.
Time Base Linearity  ≤0.5%
Vertical Linearity  ≤3%
Amplitude Linearity  ≤±2%
Attenuator Precision  20dB + 1dB
Dynamic Range  ≥30dB
Optional Software  AWS, API, CSC (Curved Surface Correction), TCG, B-Scan, Flat weld simulation, Crack height measurement, Probe Spectrum Analysis.
Thickness Measurement Specifications

# of Channels  1
Probe Connector Type  LEMO 00
# of Probe Connectors  2
Max Supporting Elements  2
Work Mode Standard (R-B1, measurement from transmit pulse to the first bottom wave). All measurements using Zero Crossing.
Echo to Echo (B1-B2, measurement by auto-tracking the second bottom wave according to the first wave).
Through-coating measurement. 
Pulse  Negative Square, Negative spike pulse (auto fits the probe)
Transmitting Voltage  50 - 350V (auto fits the probe)
Pulse Width  Negative Square: 50-500ns (auto fits the probe)
Negative spike pulse: ≤40ns (auto fits the probe)
PRF  200Hz
Damping  50/1000Ω, 2 levels (auto fits the probe)
A/D Sampling  240MHz / 10bit
Sampling Point  1024 points, 16bit/point
Gain  0-110dB
Manually adjustable step: 0.5/2/6/12dB
Auto adjustable (auto-search or auto-gain)
Bandwidth  0.5 - 20MHz (-3dB)
Operating Frequencies  1-4MHz / 0.5-10MHz / 1MHz / 2.5MHz / 4MHz / 5MHz / 10MHz / 13MHz / 15MHz / 20MHz, 11 levels
Rectify  Negative / Positive / Full / RF
Reject  0-80%, step 1%
Detection Range  0.02"-24" (0.5-600mm) subject to probe, material, temperature and selected configuration)
Indication Resolution  0.0001" / 0.001" / 0.01" (0.001 / 0.01 / 0.1mm)
Indication Precision Error  0.03"-0.4" ± 0.002" (0.80-9.99mm ± 0.05mm)
0.4"-4" (10.00-99.99mm ± (1%H + 0.04)
4"-16" (100.00-400.00mm) ± 3%H
Tested with TGM5-10L Probe; H is the measured thickness.
Tube Wall Thickness  With TGM5-10L probe, it can measure steel tubes with diameters no less than 0.8" (20mm) and wall thickness no less than 0.08" (2mm)
Material Velocity  100-20000m/s
Display Range  0.2"-40" (5-1000mm)
Pulse Shift Range  -0.4"-20" (-10-500mm)
Probe Zero  0-200us
Gate Mode  Gate A is selected in standard measurement mode
Gate Start  Gate A start: -0.4"-4" (-10-1000mm), min step 0.004" (0.1mm)
Gate Width  Gate A width: 0.04"-4" (1-1000mm), min step 0.004" (0.1mm)
Gate Thresh  Gate A thresh: 10-90% or -10-90% (for RF), step 1%
Auto Search  Off/on; if enabled, auto adjusts to proper display range, gain and gate position based on the measured wave signals, to improve measurement efficiency.
Velocity Measurement  Velocity dynamic measurement
Calibration  Measure the known reference block for fast zero point calibration.
Custom calibration (zero point / zero point + velocity calibration)
Measurement Reading Mode  Std / MinVal / MaxVal / Avg / Diff
Alarm  Upper and lower limit alarm (sound, indicator light)
Screen Display Combination  A/BVa, A/Ba/SVa, Ba/BVa (A-Scan + big value / A-Scan + data grid + small value / data grid + big value)
Refresh Rate of Measurement  4/8/16/32Hz
Axiliary Function  Freeze, auto gain, history reading column, last reading maintained, inch / mm switch, outdoor mode.
Storage Function  Save, recall and delete parameter, data sets, printscreens, depends on the SD card capacity.
Dataset File  1D/2D/3D file format
Measurements recorded and displayed in grids; record length customizable.
Each record point data includes measured values, basic parameter settings and A-Scan waveform data.
Data Post Processing  Playback, analysis, reports of parameters, data sets, printscreen files in SuporUp software.
Optional Software  CoatTHK, V-PATH, TDG, Temperature Compensation, Multi-layers measurement, B-Scan.

Product Literature

Description Part # Saved Price Select Option Add to
SIUI Smartor Basic Flaw Detector UT-SU-SMT-BASIC Request Pricing
SIUI Smartor AWS Weld Kit includes Optional AWS Software for Conventional UT UT-SU-SMT-AWS Request Pricing
SIUI Smartor Advanced Weld Kit includes Optional AWS, TCG and Flat Weld Groove Software for Conventional UT UT-SU-SMT-WELD Request Pricing
SIUI Smartor Master includes Optional AWS, TCG, Flat Weld Groove, API, CSC, Crack Height Measurement, Probe Spectrum Analysis and BEA Software for Conventional UT UT-SU-SMT-MASTER Request Pricing
SIUI Smartor Basic + Thickness includes Optional Thickness Measurement (TG ECHO included) Software UT-SU-SMT-BASIC+T Request Pricing
SIUI Smartor Master + Thickness includes Optional AWS, TCG, Flat Weld Groove, API, CSC, Crack Height Measurement, Probe Spectrum Analysis, BEA, Thickness Measurement (TG Echo included) & TG Multi-Layer Measurement Software UT-SU-SMT-MASTER+T Request Pricing
AWS Optional Software for Conventional UT UT-SU-SMT-SW-AWS Request Pricing
TCG Optional Software for Conventional UT UT-SU-SMT-SW-TGC Request Pricing
Flat Weld Groove Optional Software for Conventional UT UT-SU-SMT-SW-FGRV Request Pricing
API Optional Software for Conventional UT UT-SU-SMT-SW-API Request Pricing
CSC Optional Software for Conventional UT UT-SU-SMT-SW-CSC Request Pricing
Crack Height Measurement Optional Software for Conventional UT UT-SU-SMT-SW-CRH Request Pricing
Probe Spectrum Analysis Optional Software for Conventional UT UT-SU-SMT-SW-SPEC Request Pricing
BEA Optional Software for Conventional UT UT-SU-SMT-SW-BEA Request Pricing
B Scan Optional Software for Conventional UT UT-SU-SMT-SW-BSCAN Request Pricing
Thickness Measurement (TG Echo included) Optional Software for Thickness Measurement UT-SU-SMT-SW-TGM Request Pricing
TG CoatTHK Optional Software for Thickness Measurement UT-SU-SMT-SW-TCOAT Request Pricing
TG V PATH Optional Software for Thickness Measurement UT-SU-SMT-SW-TVP Request Pricing
TG TDG Optional Software for Thickness Measurement UT-SU-SMT-SW-TDG Request Pricing
TG B Scan Optional Software for Thickness Measurement UT-SU-SMT-SW-TBSCAN Request Pricing
TG TEMP Optional Software for Thickness Measurement UT-SU-SMT-SW-TTEMP Request Pricing
TG Multi-Layer Measurement Optional Software for Thickness Measurement UT-SU-SMT-SW-TML Request Pricing