SIUI RailRover Digital Rail Flaw Detector

SIUI RailRover Digital Rail Flaw Detector

Hand-Push, Easy-to-Use, Reliable

The RailRover is the latest digital hand-pushed ultrasonic rail testing machine, having 9 channels and an independent channel for hand-held confirmation testing of welds and rail root. The RailRover includes a GPS location system, internal memory for saving data and is able to transfer data to a PC or laptop via micro SD card connection, enabling simple and easy defect management.

 

Features

  • 9 individual ultrasonic transmit/receive channels for rail testing and an independent hand held channel for defect confirmation, sizing and manual inspection of the weld or rail foot.
  • 3 modes(single A scan, multiple A scan and A+B scan) are available, and all of them have storage and recording function.
  • GPS Location System included.
  • Self-Testing Function on Probes
  • Save up to 4GB data files.
  • DAC on all Probes

Advanced Features

 

Channel Offset Function

This is used to set the hole combine value for the channel. If the user adjusts the probe position or changes the standard installation site  of the probe, it will lead to mal-position of relative location in the B-mode image. At the time of usage, you can use this function to get correct B-mode images.

Measurement Function

Use horizontal and vertical cursors to measure length, depth and position of flaws. The measurement function is active in B-mode image only. There are two measurement methods: measuring single defect and measuring defect spacing.

GPS Location System

The RailRover can record testing time, location, working time, speed and walking distance. All of this information can be recorded and downloaded to a PC for management. The information can be printed out as a report for direct maintenance.

RoverUp - PC Software

The system is configured with RoverUp software for the following functions: Browse function, information display, measurement function, dynamic switch of multiple language display and reporting and generating test reports.

Memory and Review

The RailRover can save up to 4GB data files. Each file includes data, time, operator information, defect location, rail size and distance. Alternatively, it can store infinite continuous recordings using A or B scan format. Using a micro SD card, it can save data for up to six months of operation. The recorded information can be reviewed directly on site using the RailRover or transferred to a PC using the micro SD card. Software is supplied with the RailRover for the user to manage this data using a PC.

On-site Applications

 

Videos

Technical Specifications

RailRover Specifications

Testing Index
Attenuator 10dB ±1dB
Vertical Linearity Error ≤ 5%
Dynamic Range ≥ 16dB (normal); 2 ~ 6 (suppression)
Horizontal Linearity Error ≤ 2%
Pulser
Transmission Negative Spike
PRF 400 Hz / Channel
Damping 50
Receiver
Attenuation 0 ~ 80 dB, Steps: 0.5 / 3.5 dB
Bandwidth 1.6 ~ 3.6 MHz
A/D Sampling Frequency 50 MHz
Reject 25%
Measurement
Detection Range 0 - 300mm (Longitudinal wave in steel)
Auxiliary Function GPS, missing inspection alarm, over speed alarm
Display Measurement Value sound path, horizontal, depth
Material Velocity Fixed, 3230 m/s for transverse waves and 5920 m/s for longitudinal waves.
Scan
Scan Mode A/B
Imaging Wizard Available
Trigger Mode Encoder
Rail Type Management Can store up to 20 rail types
Gate
Gate Gate Start: Full
Gate Width: Full
Gate Height: Positive 50%, Negative 50%
Channels
Number of Channels 9 + 1
Probe Port Type BNC
Number of Probe Ports 20 pcs.
Probes
Single 70° 4 pcs.
Dual 70° 1 pc.
Single 37° 1 pc.
0° + 37° 1 pc.
Trolley
Water Tank Capacity 20 Liters
Probe Holder Number 7 pcs.
Encoder Precision 2.34mm, Move Mode: Manual Operation (Hand-Push)
General Technical Specifications
Display Screen 8.4" high brightness TFT LCD, 640×480 pixels
Peripheral Port DC power supply, Micro SD, Ethernet, encoder, GPS module, hot key and probe ports.
Storage 4GB external storage card
Power Supply Adapter: 100 - 240 VAC, 12VDC; Battery: 11.4V
Battery Operating Time ≥ 8 hrs.
Operating Temperature -22°-122°F (-30°-50°C)
Weight Approx. 59.5 lbs. (27 kg) (not including couplant)
Dimensions 13.4" x 33.5" x 33.1" (340 x 850 x 840mm)

Kit Includes

RailRover Kit Includes

  • Unit
  • Battery
  • Charger
  • RT2-70 Probe
  • RT2-70-70 Probe
  • RT2-37 Probe
  • RT2-0-37 Probe
  • Power Cable
  • USB Disk (4G)
  • CD with Software
  • Main Unit and Whole Unit Covers
  • Tool Kit
  • Manual
  • Quality Certificate
  • Test Report

Product Literature

Description Part # Saved Price Select Option Add to
RailRover Kit Includes: Unit, Battery, Charger, RT2-70 Probe, RT2-70-70 Probe, RT2-37 Probe, RT2-0-37 Probe, Power Cable, USB Disk(4G), CD with Software, Main Unit and Whole Unit Covers, Tool Kit, Manual, Quality Certificate & Test Report UT-SU-RAILROVER Request Pricing