Eddy Current Weld Inspection Guide

Eddy Current Weld Inspection Guide

Application Based Guide for Eddy Current Weld Inspection

Understanding Equipment Needs

Eddy Current Weld Testing Equipment is used across a broad scope of industries that include pipeline, oil & gas, building, and rail. The variety of equipment available can be difficult to navigate; and the scope of supply for each purchase is not always in proportion with the needs of the application. The purpose of this guide is to illustrate the primary industries of application  so that each end user of Eddy Current Equipment can make an informed choice for their Weld Inspection Equipment.

Construction & Structure Welds

In Construction and Structure Welds, Eddy Current is advantageous in detecting surface cracks on welds whose sudden expansion would lead to catastrophic failure. Typical Probes in these applications are generalized and require little specialization. 

Oil & Gas Offshore Rig Welds

Oil & Gas Offshore Rig Welds require Eddy Current Inspection to detect cracks that would result in catastrophic failure of the rig structure. Probes are generalized here, too. And of specific interest is highly portable Eddy Current Inspection Equipment. 

Bridge Construction Welds

For Bridges Welds, Eddy Current is applied to detect surface-breaking cracks on microstructural, heat-affected areas. Also of concern is corrosion on the weld. Special Probes are desired for inspections in this type of application. 

Coated Product Pipeline Welds

For Pipeline Welds, Eddy Current Inspection reveals stress corrosion cracking and pitting that is typical in the field. More often than not, it is necessary to measure the coating thickness on the pipe with specialized Paint-and-Lacquer Coating (PLC) Probes.

Why Eddy Current For Weld Inspection?

Why Eddy Current For Weld Inspection?

Other methods for inspecting welds for surface and sub-surface cracks include Magnetic Particle Inspection and Penetrant Inspection. Both methods require the use of consumables which can be time consuming and messy. However, Eddy Current Weld Inspection requires no consumables or surface preparation. Other advantages include:

  • rapid deployment
  • faster testing turnaround
  • improved accessibility 
  • improved sensitivity / ability to detect smaller defects  
What type of Probes for Eddy Current Weld Inspection?

  • Weld Probes are built with durability in mind so that they can handle the rough weld surface while still picking up any faults in the weld, and are manufactured under ISO quality standards. They are accessible in a wide range of frequency and diameters to ensure the best fit for end user needs. Click here to browse available Eddy Current Weld Inspection Probes.

  • Weld Probes can perform scan variations that increase the reliability of flaw detections. ZigZag or Straight Line scanning with the same probe over the welded joint and heat affected areas are common in Eddy Current Testing. 

  • If the weld is covered in paint or lacquer coating, it is necessary to evaluate the thickness of the coating. This contingency is easy to overcome with the help of Coating Thickness Probes (such as the ECP SU100K05D-85S shown above). What's more, coating thickness probes keep the inspection within the scope of one gauge / unit to ensure readings are consistent and avoids the use of other instruments and gauges.

Recommended Kits for Weld Inspection

ETher NDE WeldCheck 2 + Weld (KAWEL001) Probe Kit

  • PWM100S000 Probe, Weld, Dia 16.00mm (Medium) 100kHz, Straight, Disconnect
  • PUB100K Probe, Unshielded, Broad Band, 100k  (35kHz-250kHz), BNC (also for layer thickness measurement)
  • ATBW Accessory. Test Block, Weld Probe, Ferrous (Steel EN1A) + x4 0.5mm Shims, 0.5
  • 1.0, 2.0mm slots Calibration Cost - POA
  • ALL12-L04-015B Accessory, Lead, Lemo 12-Way – Lemo 4-Way,  1.5m (Bridge)
  • ALLCX-B02-015A Accessory, Lead. Lemo 00 to BNC, 1.5m (Vantage/ETi/WeldCheck/AeroCheck)
  • AW003 Accessory, Butterfly PTFE Tape (Pack of 30)
  • AC002 Accessory, Deluxe Probe Case PHDC1

OKOndt EddyCon C + OKOndt Basic Weld Inspection Probe Kit

  • Weld Probe, WLD10K3x.43DA0, 10.9mm, 100-1000 kHz, Straight, Lemo 04 Connector, Bridge Type
  • Surface Probe, SU100K05D-85S, Single, Broad Band, 35-250kHz, Unshielded, BNC Connector
  • Calibration Block, RS2353/1-3N-Fe, Carbon Steel, Defect Depths: .02", .04", .08", with shims (4x 0.5mm)
  • Cable, BNC to Lemo 00, 6 ft.
  • Cable, Lemo 16-Way to Lemo 4-Way, Bridge Type