PoleCam HD 1000 Cart Inspection System

PoleCam HD 1000 Cart Inspection System

Insertable Shaft and Bore Observation in an upgraded product offering

Overview

The PoleCam HD 1000 Cart Inspection System is a visual inspection system that combines an HD Color camera with ultraviolet (UV) and white light illumination mounted on a cart. Engineered to a 1-inch diameter, and with UV and White Light visual inspection capacities, this bore examination system is ideal for turbine components in the aviation/aerospace and power generation industries. 

Features

  • Motorized or manually operated, modular HD (1980 x 1020p) Camera system
  • UV and White lighting meet or exceed requirements for fluorescent inspections
  • Toolless change of optical adapter for different viewing angle
  • FPI and MPI inspection system
  • Generous Vertical and Horizontal Camera Boom Ranges

  
Intuitive Motion Controls for Cart
  • Focus control to allow for exact, repeatable camera control
  • Horizontal/ Insertion Motorized/ Manual control with a 51 inch (129.54 cm) range
  • Vertical/ Elevation Motorized/ Manual control with 13 (33.02 cm) inch range
Camera System Control Panel 
  • Control focus; use of presets for all camera settings
  • Control shutter for exposure variation
  • Mirror/ flip images and video feeds
Illumination Control
  • Independent White and UV Illumination capability
  • Intensity controlled separately and can be simultaneous 
  • The white and UV illumination is uniform across the field of view with 365 nm peak UV intensity
High Quality Camera Package  
  • HD 1/6" CMOS 2MP image sensor housed in a robust pole with a choice of 5 optical adapters for different angles and magnifications
  • Capture color video & still images with resolutions of 1080/30P, 720/60P or VGA/120
  • Toolless quick change of optical adapters (5 adapters included with package)

Application
 

Turbine Components in Aviation/ Aerospace and Power Generation Industries
  • Observations requiring UV and White Light for FPI and MPI testing methods
  • FPI and MPI of internal components of combustion and turbine systems
  • Dual Axis, location values to be used in a repeatable, standardized manner for multiple observations of various parts

Technical Specifications

PoleCam HD 1000 Cart Inspection System

PoleCam HD 1000 Inspection System
Camera Head Specifications
Image Sensor: 1/6" CMOS 2 Megapixel
Active Array (H x V) : 1920 x 1080
Image Area:
0.11 x 0.061 in (2.73 x 1.55 mm)
Output Format: 1080/30P, 720/60P, VGA/120
Output Type: DVI & USB (1080), DVI & USB (720), USB (VGA)
Operational Temperature & RH: 32 F - 140F (0 - 60C); 90% Non Condensing
Storage Temperature & RH:  -4 - 185F (-20 - 85C)
Weight: 0.11 oz (3g) (without cable)
Camera Cables
Temperature: PVC: -67 - 221 F (-55 to 105C); PFA: -85 - 410 (-65 - 210C)
Length: PVC: 49.21 ft (15m); PFA: 49.21 ft (15m)
Weight: PVC: 31 g/m; PFA: 24 g/m
Diameter: PVC: 0.16 in (4.1 mm); PFA: 0.15 in (3.7 mm)
Light Control: White and UV full range variable intensity; simultaneous and independent operation
Camera Control Unit
Power Supply (USB 3 C):  5V 1A
Operational Temperature & RH: 32 - 140 F (0 - 60 C); 90% Non Condensing
Storage Temperature & RH: -4 - 185 F(-20 to 85 C); Non Condensing
Size:  3.43 x 1.85 x 6.70 in (87 x 47 x 170 mm)
Weight:   13.05 oz (370 g)
Cart System
Boom Diameter:  1.0 in (2.54 cm)
Boom Length: 72 in (182.8 cm)
Insertion Length: 52 in (132.1 cm)
Elevation Range: 36-52 in (91 cm to 132 cm)
Elevation Control: Manual
Rotation Range: Fixed
Optical Adapters (Tips)

Optical Adapters (Tips)
Direction of View (Degrees): Lens  FoV at Distance Line Pairs at Distance Indication Capability at Distance
0°:  2.5 mm 65 x 37mm at 25mm 11 line pairs/mm at 25mm 0.068mm Indication at 25mm
45°:  7.1 mm 36 x 20mm at 50mm 11 line pairs/mm at 50mm 0.038mm Indication at 50mm
60°:  7.1 mm 36 x 20mm at 50mm 11 line pairs/mm at 50mm 0.040mm Indication at 50mm
90° Wide:  2.5 mm 80 x 41mm at 25mm 8 line pairs/mm at 25mm 0.068mm Indication at 25mm
90° Narrow:  7.1 mm 36 x 20mm at 50mm  11 line pairs/mm at 50mm 0.040mm Indication at 50mm

Kit Includes

 

  • Wheeled cart with storage drawer
  • Elevation/Insertion Assembly with PoleCam Clamp
  • Camera Control Unit
  • Pole system with imbedded CMOS video sensor and flexible umbilical
  • UV & White Light Sources
  • On-Screen Control/Display Unit (OSD)
  • Monitor mounted on a swing arm
  • Power Supplies
  • DVI Cable
  • Adapter Tips (5 total; 0°, 45°, 60°, 90° Narrow, 90° Wide) & Protective End Cap

Optional Accessories

  
PoleCam HD 1000 Slide Fixture
  • This device provides easy and repeatable inspection methods for the PoleCam. 
  • Ideal for repeatable and reliable part insertion of bore internals > 1 inch diameter
  • Available in 12", 20", 28", and 50" lengths

To purchase the PoleCam HD 1000 Inspection Kit, click on the link

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