Sonatest RSflite UT Composite Inspection Solution

Sonatest RSflite UT Composite Inspection Solution

Overview

Fast, integrated and portable, this is an optimal inspection ultrasonic NDT solution for the composite industry. Whether it be traditional aluminum laminates or today's more complex carbon fiber-based composites, an ultrasonic NDT system has the ability to acoustically see through these parts and create complete inspection maps. Comprehensive volumetric integrity reports can be generated and supported by imaging reports that are as easy to interpret as traditional X-Ray.  Sonatest is proud to present the new generation RapidScan: the RSflite, UTmap and WheelProbe2 linear array solution. Fast composite inspection with RSflite & WP2, simplify your data analysis with UTmap & enable automatic measurements that are ready to share.

 

Features & Advantages

 

 

 

 

WheelProbe 2 

  • Light reinforced frame
  • Patented rubber wheel
  • Best acoustics on the market
  • Portability with similar to immersion quality A-Scan data
  • Ease of use with a light ergonomic design
  • Up to 0.8mm near surface resolution

 

RSflite

  • Linear Scanning
  • Touch Screen
  • Portable Device
  • User interface optimized for composite inspections
  • Fast setup and operations
  • Outstanding inspection speed
  • Ready for all site conditions

 

UTmap

  • T-Scan Stitching
  • Post analysis re-gating
  • Automatic report
  • Data adjustments (gain, gates...) are easily done in post acquisition
  • Automatic measurements
  • Fast data interpretation
  • T-Scan or the freedom to make it fit 

Delamination

Porosity

Ultrasonic Linear Scanning Solution

For composite inspection, a linear scan (L-Scan), sometimes referred to as an electronic scan (E-Scan), uses a group of elements of a linear array probe to pulse a single straight beam, then another adjacent beam. This sequence is repeated equally over the full length of the array. This ultrasonic NDT technique is particularly efficient to detect the most common defects inside a composite structure as it covers large area rapidly and generates high resolution data sets and images..

Advanced Solution Benefits

  • With a linear scanning workflow-oriented and simplified user interface, the complete solution optimizes the training time and on-site performances.
  • The outstanding signal-to-noise ratio and patented WheelProbe 2 rubber design offers the best acoustic performances for composite inspection.
  • The combination of RSflite and WheelProbe 2 is the fastest portable inspection solution on the market.
  • The Advanced UTmap analysis tool and unique C-Scan stitching capability increase overall productivity and enhance the inspection quality.

Technical Specifications

RSflite Key Specifications

  Linear Scanning Conventional UT
System Bandwidth: 0.2 to 23 MHz 0.2 to 18 MHz
Pulse Voltage: 100V - 50V ActiveEdge 400V - 100V ActiveEdge
Channels: 128 Channels 2 Channels
Gain Range: 80dB 100dB
Max PRF: 50,000 Hz 20,000 Hz
L-Scan Resolution: 1,2,3 element step & double res. ----------
Data Throughout and storage: 155 MB/sec and 128 GB SSD (no file size limit)
Instrument Display: TOUCH 10.4" wide, LED-backlit LCD, 1024 x 600 resolution
Communications Port: WiFi 802.11n, Ethernet, Gigabits & 3 master USBs
Calibration Standards: ISO18563 (EN16392) & EN12668
Operating Time: 6.6 hrs. (hot swappable batteries)
Operating Temperature: 14°F to 122°F (-10°C to 50°C)
Unit Dimensions: 4.52" x 8.66" x 13.19" (115 x 220 x 335 mm)
Weight: 10.5 lbs. (4.80 kg) no battery; 1 lb. (460 g) battery
Analysis Software: UTmap for Windows 10 & 64-bit OS
Remote Control Software: Xpair for Windows 10 OS
WP2 Key Specifications

Coupling Wheel: Patented rubber - optimal acoustic performance
Near Surface Resolution: Up to 0.032" (0.8 mm)
Probe Frequency: 2 MHz, 3 MHz, 5 MHz or 10 MHz
Probe Array Specs: 64 elements, pitch 0.8 mm
Probe Active Lens: 2" (51 mm)
Detachable Cable: Standard 2.5m and 5m or custom order
Weight: 2.34 lbs. (1.06 kg) lightweight polymer frame
Dimensions (HxLxW): 4.9" x 5.9" x 6.1" (125 x 150 x 155 mm)
Operating Temperature: 50°F to 122°F (10°C to 50°C)
UTmap Key Specifications

Post Acquisition Tools: T-Scan stitching for precise positioning of C-Scan
T-Scan overlapping for precise data adjustment
C-Scan re-gating (individually or synchronize all)
Individual C-Scan software gain fine adjustment
Analysis Tools: Industry defect measurements and statistics 
Real-time defective zone contouring
Conditional defect criteria (depth and amplitude)
Reporting Tools: CAD and image part overlay
Geometric and freehand cursors
Automatic PDF report generation
Customized measurement selection
Advanced reporting (CSV export)
File Format: Sonatest UTDATA and TSCAN formats
Operating System: Windows 10 & 64-bit OS

RSflite Solution Package Includes

  • RSflite Instrument
  • WheelProbe2 - 5MHz with 5m Cable
  • WP2 Composite Pack
  • WP2 Advanced Kit 2 + Horizontal Handle
  • UTmap License
  • Xpair License

Package Options (sold separately)

  • X-Glider Manual kit Including
    • X3 - 5MHz 64 elements linear array
    • X-Glider 25mm rubber delay line
    • Manual encoder with 2.5m cable
  • Extra WP2 probe (pick your frequency) plus Test and demonstration plate
Description Part # Saved Price Select Option Add to
Sonatest RSflite Ultrasonic NDT Composite Inspection Solution Includes: RSflite Instrument, WheelProbe 2 - 5MHz w/5m cable, WP2 composite pack, WP2 Advanced kit2 + Horizontal Handle, UTmap License, Xpair License RT-ST-RSflite Request Pricing