Cygnus 2+ Ultrasonic Thickness Meter

Cygnus 2+ Ultrasonic Thickness Meter

For wall thickness of a variety of materials (including plastics) and metals of any level of corrosion and pitting

Overview

The Cygnus 2+ Hands-Free is a rugged, flexible thickness gauge designed for truly hands-free operation. With its end-mounted display and three distinct measurement modes, it suits challenging applications — from severely corroded metal surfaces to plastics and engineering materials. Whether you’re working on ship hulls, rope access scenarios, or industrial plant assets, this meter is built to deliver reliable ultrasonic thickness measurement.

 

 

 

 

Features

  • Three measuring modes: Multiple-Echo, Echo-Echo, and Single-Echo — covering coatings, corrosion, and a wide range of materials

  • Deep Coat function allows accurate measurements beneath coatings up to 20 mm (0.8″) thick

  • Measurement Stability Indicator (MSI) ensures steady, verified readings in Echo-Echo and Single-Echo modes

  • Hands-free mounting options — wearable on the wrist, waist belt, or harness — with an end-mounted display for immediate visibility

  • Rugged and reliable: sealed to IP67 for dust and water protection and tested to MIL-STD-810G for shock and impact resistance

  • Transducer flexibility: compatible with both Single-Crystal and Twin-Crystal probes to match different materials and inspection needs

  • Upgradeable design: can be field-upgraded to higher models such as the Cygnus 4+ or 6+ for expanded functionality

Applications

  • Ideal for rope access and climbing inspections, allowing safe, hands-free operation in difficult or elevated locations

  • Used for hull thickness and UTM inspections on ships, offshore platforms, and other marine structures

  • Suited for civil engineering and structural integrity assessments on bridges, tanks, and industrial assets

  • Accurately measures through coatings up to 20 mm (0.8″) without removing paint or protective layers

  • Performs reliably on heavily corroded metals with front or back wall pitting and irregular geometries

  • Effective on attenuative or challenging materials, maintaining stable readings even in harsh environments

Technical Specifications

Technical Specifications

Cygnus 2+ Ultrasonic Thickness Meter Technical Specifications
Measuring Modes: Multiple-Echo: uses 3 echoes to ignore coatings up to 0.8 inch (20 mm) thick Echo-Echo: uses 2 echoes to ignore coatings up to 0.04 inch (1 mm) thick Single-Echo: uses 1 echo
Materials: Velocities from 0.0390 – 0.3543 in/µs (1,000 – 9,000 m/s)
Accuracy: ±0.002″ (±0.05 mm) in Multiple-Echo mode when calibrated and measuring the same material as calibrated on ±0.004″ (±0.1 mm) or 0.1% of thickness (whichever is greater) in Single-Echo and Echo-Echo modes when calibrated and measuring the same material
Resolution: Multiple-Echo mode – 0.005″ (0.1 mm) or 0.002″ (0.05 mm) Single-Echo and Echo-Echo modes – 0.001″ (0.01 mm) or 0.005″ (0.1 mm)
Probe Options: Single crystal probes and Twin crystal probes
Measurement Range in Steel: 0.031 – 10 inch (0.8 – 250 mm), depending on selected probe, configuration, material, and temperature
Connector: 2 × Lemo 00
Power: 3 × AA / R6 batteries
Battery Life: Approximately 10 hours of continuous measurement
Electronics: Dual channel pulser
Display: End-mounted rotatable LCD: 1.01″ × 0.25″ (25.58 × 6.38 mm) for measurements 2.4″ QVGA LCD: 1.85″ × 1.46″ (47 × 37 mm) for gauge setup only
Size: 3.3 × 5.1 × 1.4 inch (84 × 130 × 35 mm)
Weight: 10.5 oz (300 g) including batteries
Operating Temperature: 14°F to 122°F (−10°C to +50°C)
Environmental Rating:

IP67 MIL-STD-810G Method 501.6 (high temperature +131°F / +55°C)

MIL-STD-810G Method 502.6 (low temperature −4°F / −20°C)

MIL-STD-810G Method 507.6 (humidity 95%)

MIL-STD-810G Method 512.6 (immersion 3.3 ft / 1 m for 30 minutes)

Shock and Impact:

MIL-STD-810G Method 514.7 (vibration)

MIL-STD-810G Method 516.7 (shock 20 g)

MIL-STD-810G Method 516.7 (transit drop 4 ft / 1.22 m)

Standards: Designed for EN 15317
Compliance: CE, UKCA, RoHS
Warranty: 3 years on the gauge and 6 months on the probe

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