Elektro Physik MiniTest-FH

Elektro Physik MiniTest-FH

Magnetic Wall Thickness Gauge for Plastics, Glass, Titanium, and more

Overview

The MiniTest FH Series is a professional, high-end wall thickness measuring device for non-destructive measurement up to 0.94" (24mm). The user-friendly unit allows you to comfortably measure the thickness of non-magnetic materials such as plastic, glass, synthetics, non-magnetic metals, and composites. Components with complex geometries can also be measured with ease.

An intelligent SIDSP Probe enables the MiniTest FH to provide high-precision measurement and reproducibility while compensating for the influence of temperatures in the measuring environment and in the object being measured. A wide range of probes allows to adapt to different applications and measuring tasks. Probes are each sold separately. Their specifications can be found here.

How It Works

Wall Thickness is determined by measuring the distance of a reference ball or wire to the sensor tip. The reference ball is attracted by a powerful magnet positioned directly behind the sensor tip. The steel target balls are treated according to a specialized procedure which allows reproducibility of test results of up to 0.5%.

Features

  • High precision wall thickness measurement up to 24 mm
  • Exceptional accuracy and repeatability through sensor-integrated digital signal processing (SIDSP®)
  • 2 million readings storable in more than 200 batches
  • Up to 20 readings per second
  • Wear-resistant sensors with hardened sensor tips
  • Direct data import into evaluation software
  • Bluetooth, USB and RS 232 C interfaces
  • IP 65 Water and Dust Resistance
  •  Automatic calibration function for zero calibration and direct transfer of readings into a spreadsheet or CAQ system
  • Intuitive Menu Operation

 

Applications

The MiniTest FH Series determines thickness by measuring the distance of a reference ball to the sensor tip. The reference ball is attracted by a powerful magnet positioned directly behind the sensor tip. Can perform non-destructive wall thickness measurement of:

  • Non-magnetic materials like synthetic materials, glass, ceramic, non-ferrous metals, etc.
  • All kinds of hollow items like bottles, aluminum cans, glass and plastic containers with complex geometries
  • Thermo-molded parts like cups, cans, bowls, etc.
  • Die-cast and molded plastic parts, fiber compound materials, non-ferrous metals etc., for e.g. in the automotive field (gear casing, body and interior components), in avionics (turbine components, combustion chambers, high-pressure pipes), in the medical field, etc.

Understanding Probes and Their Features

Understanding Probes and Their Features

90° Angled & Interchangeable Cap Probe Configurations

The standard Probe designs listed below may not be suitable for every measurement. As such, there are 90° Angled Probes available and Probes with Interchangeable Caps. 

The 90° Angled Probes are suited for harder to reach places such as near corners and edges. 

The Interchangeable Cap Probes features a replaceable metal cap for applications that require punctual positioning by hand and for measuring that will require more durable probes (such as in the instance of measuring with high impact intensity).

Most of the Probes listed below are available in either a 90° Angled Version or in an Interchangeable Cap Version. To see the full scope of available probes, see the Purchasing Guide here. 

FH2 & FH2-M Probes

With its smaller design, the FH2 sensor type has been specially designed for measurement at measuring points that are difficult to access. In particular, measurements can be taken on small components or complexly shaped components with recesses, grooves, ridges and profiles with the help of the narrow and extended sensor tip. The slim sensor shape also greatly simplifies wall thickness measurement in the production and quality control of cosmetic containers, which often feature decorative structures or embossing.

  FH2 FH2-M (magnetic steel balls)
Diameter and type of reference ball: 1.5 mm steel 2.5 mm steel 4.0 mm steel 1.5 mm magnetic 3.0 mm magnetic
Measuring uncertainty range: 0 - 6.0 mm 0 - 1.3 mm 0 - 2.3 mm 0 - 2.0 mm 0 - 4.5 mm
Factory calibration: ± (10 µm + 3 %) ± (15 µm + 3 %) ± (30 µm + 3 %) Magnetic Balls Require at least a zero calibration
Zero calibration: ± (5 µm + 1.5 %) ± (8 µm + 1.5 %) ± (15 µm + 1.5 %) ± (30 µm + 3 %) ± (20 µm + 2 %)
Multiple point calibration: ± (3 µm + 1 %) ± (5 µm + 1 %) ± (10 µm + 1 %) ± (20 µm + 2 %) ± (40 µm + 2 %)
Dimensions: Sensor length 4.17 in (105.9 mm) / Diameter 0.39 in (10 mm)

 

FH4 & FH4-M Probes

The FH4 sensor is the standard sensor for a wide range of applications in production and quality control: Wall thickness measurement of hollow bodies of all kinds, such as bottles, canisters, cosmetics containers, food packaging, non-ferritic components in the interior of automobiles or aircraft, tubes and hoses, composite components and much more.
For wall thicknesses exceeding 6 mm, magnetic reference balls can be used, which increase the measuring range up to 9 mm. In addition, the sensor is also available in a 90° angled version, in order to be able to measure points that are difficult to access or in the area of corners and angles and edges.

  FH 4 FH 4- M (magnetic steel balls)
Diameter and type of reference ball: 1.5 mm steel 2.5 mm steel 4.0 mm steel 1.5 mm magnetic 3.0 mm magnetic
Measuring uncertainty range: 0 - 2.0 mm 0 - 3.0 mm 0 - 6.0 mm 0 - 5.0 mm 0 - 9.0 mm
Factory calibration: ± (10 µm + 3 %) ± (15 µm + 3 %) ± (30 µm + 3 %) Magnetic Balls Require at least a zero calibration
Zero calibration: ± (5 µm + 1.5 %) ± (8 µm + 1.5 %) ± (15 µm + 1.5 %) ± (30 µm + 3 %) ± (20 µm + 2 %)
Multiple point calibration: ± (3 µm + 1 %) ± (5 µm + 1 %) ± (10 µm + 1 %) ± (60 µm + 3 %) ± (40 µm + 2 %)
Dimensions: Sensor length 3.76 in (95.4 mm) / Diameter 0.67 in (16.9 mm)

 

FH4-1 & FH4-Wire Probes

Beyond the standard applications, the FH4 sensor is available in special versions that have been modified for special measuring tasks. Especially in the medical sector, the measurement of small parts with often very narrow passage for the measuring balls is a frequent task, e.g. for the wall thickness measurement of tubes, artificial organs, stents, infusion sets etc. In these cases, the FH4-1 sensor type offers the possibility to measure wall thicknesses against a target ball of only 1 mm diameter. Other applications exclude the use of measuring balls due to the risk of non-recoverability in the object to be measured - here the FH sensor offers a special variant that measures against a measuring wire instead of a ball. The FH4-Wire sensor is indispensable for testing turbine blades where the wall thickness can be determined against a wire inserted into the cooling holes.

  FH4-1 FH4-WIRE
Diameter and type of reference ball: 1.0 mm steel 2.5 mm steel 4.0 mm steel Target wire
ø 0.66 mm
Target wire
ø 1.15 mm
Measuring uncertainty range: 0 - 1.3 mm 0 - 3.0 mm 0 - 6.0 mm 0 - 7.0 mm 0 - 13.0 mm
Factory calibration: ± (10 µm + 3%) ± (15 µm + 3 %) ± (30 µm + 3 %) ± (10 µm + 3%) ± (15 µm + 3%)
Zero calibration: ± (5 µm + 1.5%) ± (8 µm + 1.5 %) ± (15 µm + 1.5 %) ± (5 µm + 1.5%) ± (8 µm + 1.5%)
Multiple point calibration: ± (3 µm + 1 %) ± (5 µm + 1 %) ± (10 µm + 1 %) ± (3 µm + 1%) ± (5 µm + 1%)
Dimensions: Sensor length 3.76 in (95.4 mm) / Diameter 0.67 in (16.9 mm)

 

FH10 & FH10-M

Testing of larger, lightweight components made of fiber composites such as GFRP and CFRP, which are used in mechanical engineering, automotive or aerospace, often requires the measurement of higher wall thickness. The standard version of the FH10 sensor offers a measuring range of up to 13mm, which the FH10-M sensor version can extend to 24mm using magnetic reference balls. Among others, the FH10 sensor is also indispensable for measuring the wall thickness of pipes and pipelines made of non-ferritic metals in pipeline construction as well as for the production of thick-walled glass bottles.

  FH10 FH10-M (magnetic steel balls)
Diameter and type of reference ball: 2.5 mm steel 4.0 mm steel 6.0 mm steel 4.0 mm magnetic 6.0 mm magnetic
Measuring uncertainty range: 0 - 4.0 mm 0 - 7.0 mm 0 - 7.0 mm 0 - 16.0 mm 0 - 24.0 mm
Factory calibration: ± (15 µm + 3 %) ± (30 µm + 3 %) ± (50 µm + 3 %) Magnetic Balls Require at least a zero calibration
Zero calibration: ± (8 µm + 1.5 %) ± (15 µm + 1.5 %) ± (30 µm + 1.5 %) ± (60 µm + 3 %) ± (80 µm + 3 %)
Multiple point calibration: ± (5 µm + 1 %) ± (10 µm + 1 %) ± (20 µm + 1 %) ± (60 µm + 2 %) ± (60 µm + 2 %)
Dimensions: Sensor length 4.93 in (125.2 mm) / Diameter 1.15 in (29.2 mm)

 

Technical Specifications

Technical Specifications

MiniTest FH Gauge Body Specifications
Measuring Principle: Magnetostatic
Repeatability: Better than ± (1 μm + 0.5 % of reading)
Initial Resolution: 0.1 µm (FH2)
Calibration Modes: Factory calibration, zero calibration, zero + 4 calibration points
Measuring Units: Metric (µm, mm), imperial (mils, inch)
Statistical Evaluation: Numerical, trend and histogram
Data Logging Rate: 1, 2, 5, 10, 20 readings per second (selectable)
Data Memory: 2,000,000 readings storable in more than 200 batches
Interfaces: USB, Bluetooth, RS 232 C
Operating Temperature: 14 - 140°F (-10°C - 60°C )
Storage Temperature: -4 - 176°F (-20°C - 80°C)
Dimensions: 6" x 3.5" x 1.3" (153 mm x 89 mm x 32 mm)
Power Supply: 8 x NiMH AA batteries – charging via USB
Dimensions: 7.68 x 4.72 x 1.99 in (19.5 x 12 x 5 cm)
Weight: 1.71 lb (775 g)

 

Kit

Electro Physik MiniTest-FH Unit

Kit Includes

  • MiniTest FH Magnetic Wall Thickness Gauge Body
  • Plastic Case for Storage and Transport
  • 8 AA NiMH batteries (integrated, chargeable via USB)
  • USB connection and charging cable
FH Probes

FH2 Kit Includes

  • FH2 Probe
  • 100 ø 1.5 mm target balls with 1.5 mm calibration standard and 0.25 mm precision standard
  • 100 ø 2.5 mm target balls with 2.5 mm calibration standard and 0.5 mm precision standard
  • 50 ø 4.0 mm target balls with 4.0 mm calibration standard and 1.5 mm precision standard

FH2-M Kit Includes

  • FH2-M
  • 20 ø 1.5 mm magnetic balls and 3.0 mm precision standard
  • 20 ø 3.0 mm magnetic balls and 3.0 mm precision standard

FH4-1 Kit Includes

  • FH4-1
  • 100 ø 1.5 mm target balls with 1.5 mm calibration standard and 0.25 mm precision standard
  • 100 ø 2.5 mm target balls with 2.5 mm calibration standard and 1.0 mm precision standard
  • 50 ø 4.0 mm target balls with 4.0 mm calibration standard and 3.0 mm precision standard
  • 100 ø 1.0 mm target balls with 1.0 mm calibration standard and 0.15 mm precision standard

FH4-Wire Kit Includes

  • FH4-Wire
  • 20 ø 0.66 mm target wires with 0.66 mm calibration standard and 1.0 mm precision standard
  • 10 ø 1.15 mm target wires with 1.15 mm calibration standard and 3.0 mm precision standard

FH4 Kit Includes

  • FH4 Probe
  • 100 ø 1.5 mm target balls with 1.5 mm calibration standard and 0.25 mm precision standard
  • 100 ø 2.5 mm target balls with 2.5 mm calibration standard and 1.0 mm precision standard
  • 50 ø 4.0 mm target balls with 4.0 mm calibration standard and 3.0 mm precision standard

FH4-M Kit Includes

  • FH4-M
  • 20 ø 1.5 mm magnetic balls and 8.0 mm precision standard
  • 20 ø 3.0 mm magnetic balls and 8.0 mm precision standard

FH10 Kit Includes

  • FH10 Probe
  • 100 ø 2.5 mm target balls with 2.5 mm calibration standard and 1.0 mm precision standard
  • 50 ø 4.0 mm target balls with 4.0 mm calibration standard and 3.0 mm precision standard
  • 25 ø 6.0 mm target balls with 6.0 mm calibration standard and 8.0 mm precision standard

FH10-M Kit Includes

  • FH10-M
  • 20 ø 4.0 mm magnetic balls and 18.0 mm precision standard
  • 20 ø 6.0 mm magnetic balls and 18.0 mm precision standard
Description Part # Saved Price Select Option Add to
MiniTest FH Magnetic Wall Thickness Gauge Body & Kit, Display Only, Probes Sold Separately HE-EP-80-190-0000 Request Pricing
FH2 Magnetic Wall Thickness Probes for use with MiniTest FH
Model #
HE-EP-80-178-0000M Request Pricing
FH4 Magnetic Wall Thickness Probes for use with MiniTest FH
Model #
HE-EP-80-174-0600M Request Pricing
FH4 Magnetic Wall Thickness Probes for use with MiniTest FH
Model #
80-174-0600M2 Request Pricing
FH10 Magnetic Wall Thickness Probes for use with MiniTest FH
Model #
HE-EP-80-175-0900M Request Pricing