Spellman XRV Stationary X-Ray Systems

Spellman XRV Stationary X-Ray Systems

Overview

Spellman’s XRV series of X-Ray high voltage power supplies sets the standard for compact 1.8kW to 6.0kW, high perfor­mance X-Ray inspection generators. Spanning an output volt­age range of 160kV to 450kV in negative, positive or bipolar output configurations, there’s a model available for virtually every application requirement.

Active power factor correction circuitry reduces input cur­rent requirements while minimizing line related EMI. Spellman’s proprietary inverter topology allows for unprecedented efficien­cies and power densities. A solid encapsulated high voltage section further reduces size and weight and provides reliable, maintenance free operation.

DSP based SMT control circuitry provides your choice of USB, Ethernet and RS-232 along with analog interfacing, simplifying OEM system integration. The two DC output, current regulated filament power supplies are controlled via sophisti­cated emission current regulation circuitry to provide accurate and stable X-Ray tube currents. Comprehensive fault diagnos­tic circuitry, and Arc Sense, Arc Quench and Arc Count func­tionality is also incorporated into this compact, space saving X-Ray generator.

 

Features

  • 160kV, 225kV, 320kV, 350kV and 450kV Models
  • Complete X-Ray Generator Package - Tube, generator, HV cable(s), cooler, controller & I/O fully tested together at Spellman High Voltage
  • Assembly ready "Plug and Play" out of the box
  • Power Factor Corrected AC Input Circuitry
  • Integrated Dual Filament Supplies
  • Digital Interface—USB, Ethernet and RS-232
  • Excellent Stability and Regulation
  • Available with Black Powder Coated Finish or Silver
  • System Matched, Integrated, Tested and Warrantied, all from One USA Source

GUI Control Software

GUI is specifically designed for controlling XRV series power supplies. As an alternative to the analog control, the GUI will allow the user to control all necessary functions of the HVPS from a user-friendly windows based menu. Additionally the GUI can be used as a diagnostic tool when the HVPS is controlled via the analog interface.

  • Automatic warm-up of the X-Ray tube
  • Max watts operation
  • Timed or Continuous Exposure modes
  • Configuration menu for user options setting of HVPS
  • Fault and status monitor

 

XRVC - XRV Controller

The XRV Controller (XRVC) provides intuitive, touch screen driven programming and control of any of Spellman’s pop­ular XRV Series of X-Ray generators. This sophisticated and robust controller was designed using an embedded computing system running a custom Graphical User Interface (GUI). The GUI, embedded computer and ancil­lary hardware are housed in a rugged 5.25 inch tall (3U) rack mount chassis. Capability of the XRVC include: cre­ation of custom X-Ray tube seasoning profiles, one shot or continuous user fabricated operational profiles, auto­matic X-Ray tube configuration and much more.

  • Intel Atom N270 CPU @ 1.6GHz
  • 1GB Ram
  • 7” Touch Screen LCD @ 800 x 600
  • Intel 945 Express Graphics
  • 10/100/1000Mbit Ethernet
  • RS-232 Serial Ports
  • 160GB Internal Hard Drive

XRVC Technical Specifications

XRVC Specifications

Input Voltage 180-264Vac, 50/60Hertz
Dimensions Rack mount:
5.25”H x 19”W x 13”D (133.35mm x 482.6mm x 330.2mm)
Bench top:
5.21”H x 17”W x 13”D (132.35mm x 431.8mm x 330.2mm)
Weight 12 lbs (5.44kg)
Input Power Connector 14 pin circular connector type 97-3102A-22-19P
Temperature Range Operating: 0°C to +50°C
Storage: -20°C to +80°C
Humidity 0% to 95% RH
Cooling Convection cooled
Regulatory Approvals Compliant to EEC EMC Directive. Compliant to EEC Low Voltage Directive. RoHS Compliant
Advanced Controller Functionality & Software Features

Advanced Controller Functionality

  • Seasoning

    • Ability to create, save and load customized seasoning profiles (Default profiles are included)

    • Real time seasoning progress, elapsed time and remaining time clocks

    • Automatic notice when seasoning is required

  • Communications

    • Ability to communicate with the XRV over RS-232 serial port

    • Ability to communicate with the XRV over a direct crossover Ethernet connection or Ethernet switch

  • One Shot Profiles

    • Ability to create, save and load customized one shot profiles

    • Verification of profiles within the operating capabilities of the connected XRV unit

  • X-Ray Tube Selection

    • Specific X-Ray tubes automatically configures the system with the recommended manufacturers operational profiles

    • Supported tubes for automatic configuration can be uploaded into the XRVC

  • Easy to Use

    • Intuitive, touch-centric, menu driven system allows operator use with little to no learning curve.

    • Communication settings are retained by the XRVC, requiring only a single configuration session.

    • Comprehensive status/control screen provides information on all critical operational parameters and system status indicators.

Software Features

  • Designed for compact, touch centric environment
  • Integrated on screen keyboard provides rich input capabilities for operation without an external keyboard
  • Adaptive software detects XRV controller and configures accordingly
  • Dynamic feedback allows control of unit with real time viewing of the output

 

XRV I/O - XRV System Interface Box

Spellman’s optional XRV I/O box is the ideal accessory for integrating Spellman’s XRV X-Ray generators to a system environment. The XRV can now easily be packaged with industry standard metal ceramic X-Ray tubes, coolers and chillers while meeting all necessary safety and interlock requirements. The XRV I/O box is capable of accommodating a number of control interface options and can be installed in rack or wall configurations to best suit the integrators system placement requirements.

  • Mains to Cooler/Chiller, XRV Generator and XRV Touch Screen Controller
  • Integrates all Necessary Safety Mechanisms to X-Ray System Environment to Meet International Standards
  • X-Ray On, Pre-Warn and Safety Circuit Lamps
  • Monitors Tube Cooling and Door Interlocks
  • Rack and Wall Mount Versions Available
  • Fail Safe Interlock Option Available

XRV I/O Technical Specifications

XRV I/O Specifications

Input Voltage 180-264Vac, 50/60Hz
Operating Temperature 0°C to +50°C
Storage Temperature -20°C to +80°C
Humidity 0% to 95% relative humidity, non-condensing
Cooling Convection
Dimensions 19.0"W X 5.21"H X 18.00"D (482.6mm X 132.33mm X 330.2mm)
Weight 30lbs (11.19kg)
Regulatory Approvals Compliant to EEC EMC Directive. Compliant to EEC Low Voltage Directive. RoHS Compliant

Industrial X-Ray Tube Chiller and Coolers

X-Ray tube coolers and chillers from industry leading manufacturers are designed and validated to work with standard metal ceramic X-Ray tube offerings.

  • Closed loop X-Ray tube coolers for water and oil
  • Closed loop X-Ray tube chillers for water and oil when ambient temperature rises to 40°C
  • Coolers available with WW or OW options

Metal Ceramic X-Ray Tubes

  • Full range of metal ceramic tubes from industry leading manufacturers
  • Water cooled unipolar designs offered in 100, 160 and 225kV configurations
  • Oil cooled bipolar designs offered in 320, 350 and 450kV configurations
  • Available in a variety of power levels, focal spots and target angles

Standard & Custom HV X-Ray Cables

  • Available in custom lengths from industry leading manufacturers
  • Straight and right angle connections available
  • Standard or Spring loaded connections available

XRV Technical Specifications

XRV General Specifications

Specification 1.8kW, 3.0kW, 4.0kW & 4.5kW Models 6.0kW Models
Typical Applications Non Destructive Testing, X-Ray Scanning, Security Applications, Medical Applications
Input Voltage 180-264Vac, single phase, 47-63 Hertz, active power factor corrected input to ≥0.98 208 or 400Vac, ±10%, three phase, 47-63 Hertz, passive power factor corrected
Input Current <30 amps <25 amps per phase
Output Voltage Accuracy 0.25%
Output Voltage Stability ≤ 0.1% per 8 hours, after 1 hour warm up
Output Voltage Load/Line Load:±0.05% of rated output voltage for a full load change
Line: ±0.05% of rated output voltage over specified input voltage range
Load:±0.1% of rated output voltage for a full load change
Line: ±0.1% of rated output voltage over specified input voltage range
Temperature Coefficient 50ppm/°C ±50ppm/°C
Emission Current Accuracy 0.25%
Emission Current Stability 100ppm/°C
Emission Current Load/Line Load: ±0.05% of rated output current for a change from 30% to 100% of rated output voltage
Line: ±0.05% of rated output current over specified input voltage range
Load: ±0.1% of rated output current for a change from 30% to 100% of rated output voltage
Line: ±0.1% of rated output current over specified input voltage range
Filament Output 0-6 amps at a compliance of 10Vdc, maximum
Filament Dual Focal Spot Small and large, selectable via interface signal
Filament Configuration DC filament drive. Closed loop emission control regulates filament setting to provide desired X-Ray tube emission current
Remote Interface Analog, USB, Ethernet and RS-232 are standard
Control Software A Windows graphical user interface example is provided
Temperature Range 0°C to +50°C, -40°C to +85°C
Humidity 20% to 85% RH, non-condensing
Mains Input Connector Type 97-3102A-24-11P Type 97-3102A-24-22P
Interface Connectors Digital—Ethernet, RS-232 and USB, Analog—25 pin connector
Cooling Forced air
Regulatory Approvals Compliant to EEC EMC Directive/Compliant to EEC Low Voltage Directive, all but 6000 watt unit. NFC 74-100 compliant. UL/CUL recognized, File E227588, all but 6000 watt unit. RoHS Compliant.
XRV Model Comparison Specifications

  XRV160*1800 XRV160*3000 XRV160*4000 XRV160*6000 XRV320P&N1800 XRV320P&N4500 XRV350P&N4500
DC Output Voltage 5kV to 160kV 5kV to ±160kV
Polarity Pos or Neg Bipolar
Output Rated Current 0-30mA 0-50mA 0-30mA
Output Power 1.8kW 3.0kW 4.0kW 6.0kW 1.8kW 4.5kW
Ripple/Noise (p-p) <0.025% <0.05% <0.1% <0.25% <0.025% <0.1%
Dimensions (HxWxD) 10.09˝ x 17.16˝ x 24˝ (256 x 436 x 609 mm) 2 x (10.09˝ x 17.16˝ x 24˝) (256 x 436 x 609 mm)
Weight 150 lbs. (68kg) 155 lbs. (70.3kg) 300 lbs. (136 kg)
Output Connector R24 Two R24

 

  XRV225*1800 XRV225*3000 XRV225*4000 XRV225*6000 XRV450P&N1800 XRV450P&N4500
DC Output Voltage 5kV to 225kV 5kV to ±225kV
Polarity Pos or Neg Bipolar
Output Rated Current 0-30mA
Output Power 1.8kW 3.0kW 4.0kW 6.0kW 1.8kW 4.5kW
Ripple/Noise (p-p) <0.025% <0.05% <0.1% <0.25% <0.025% <0.1%
Dimensions (HxWxD) 15.90˝ x 17˝ x 30.72˝ (404 x 432 x 780 mm) 2 x (15.90˝ x 17˝ x 30.72˝)
(404 x 432 x 780 mm)
Weight 240 lbs. (109kg)   480 lbs. (218 kg)
Output Connector R28   Two R28

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