DeltaFlux Automated Inspection System

DeltaFlux Automated Inspection System

Automated MPI Bench For Production Inspection of Crankshafts, Camshafts, Axels, etc.

Overview

The DeltaFlux Automated Crankshaft Inspection System is a MPI  bench designed for production inspection. The system combines automatic pole positioning, coil movement, particle application,  part rotation and demagnetization into a one-touch operation, significantly reducing operator involvement and improving inspection consistency.

With automatic demagnetization at the end of each cycle, recipe storage, reporting capabilities, and remote connectivity, this Automated Inspection System is built for production environments requiring traceability and process control. Optional darkroom enclosures and UV lamp configurations are available.

Features

  • Automatic pole positioning based on part length
  • Automatic coil movement
  • Automatic liquid application
  • Automatic part rotation with selectable cycle repetition for one-touch magnetization
  • Demagnetization at end of cycle
  • Recipe storage for repeatable inspections
  • Reporting capability for traceability
  • Remote connectivity
  • Cycle start via foot pedal or control bar
  • Optional darkroom enclosure (manual or automatic)
  • Multiple UV lamp configurations available

Applications

  • Crankshaft inspection
  • Railcar axle inspection
  • Production MPI of long symmetrical parts

Control Panel

The DeltaFlux Automated Inspection System Control Panel includes the following primary controls and functions, with custom inputs available: 

Main Controls Touch Screen Functions
  • Light Switch 
  • Lamp Switch
  • Fluid Applicator 
  • Alarm Reset
  • Emergency Reset
  • Yoke or Coil Switch
  • Exam Stop
  • Pump Switch
  • Axis Jogging
  • Longitudinal and Circular examination Display (Amps, Seconds, Current)
  • Fluorescent Spraying Type (Auto / Manual)
  • Demagnetization
  • Saved settings as 'Recipes' for easy repeatability and modification; Recipe Search
  • Examination Log Recording and Navigation

Technical Specifications

Technical Specifications

Technical Specifications

DeltaFlux Automated Crankshaft Inspection System Technical Specifications
Product Range: Crankshafts
Max Part Length: 78.7" (2,000 mm)
Max Part Diameter Ø: Ø13.8" (Ø350 mm)
System Dimensions (L x W x H): 189" x 86.6" x 90.5" (4,800 x 2,200 x 2,300 mm)
Loading Capacity: 772 lbs (350 kg)
Contact Pole Range: 7.9" – 82.7" (200 – 2,100 mm)
Round Coil Diameter: Ø17.7" (Ø450 mm)
Current Type: AC (standard); DC Half-Wave or Full-Wave (optional)
Part Handling: Manual loading using crane
System Interface: Operator Panel
Electrical Supply: 480V – 60 Hz – 3 phases + Earth
Pneumatic Supply: 6 bar
Hydraulic Supply: Not required

To purchase or inquire about the DeltaFlux Crankshaft Inspection System, click below

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