Hirsch Multipuls MPI and Demag

Hirsch Multipuls MPI and Demag

Specialists in MT Particle Testing and Demagnetization

Hirsch Prueftechnik is a German based manufacturer specializing in the manufacture of Pulsed, Multi-direction, mobile magnetic particle testing machines. Dr. Peter Hirsch developed his first machine to enable safe testing of seam welds in submarines even in wet conditions. Multipuls machines use capacitor discharge to create a high power, short duration DC pulse of only a few milliseconds. Testing can be performed with fluorescent, visible, wet, or dry particles. Indications are sharp and clear. Even with their compact and mobile design, these units facilitate the testing of large surfaces.

 

Be it turbine construction, gear manufacturing, engine or mobile crane construction, galvanizing plants, offshore industry, aircraft industry, shipbuilding industry, or wind farm components; Hirsch's unique DC pulse technology facilitates economical and fast surface crack testing and subsequent demagnetization. 

Key Features

  • Pulsed AC/DC
    • Test large finished parts without fear of arcing
  • Multi-directional
    • Detects longitudinal and Transverse flaw at the same time
  • Two Magnetizing Circuits
    • Use current flow or Induction in any combination
  • Large Area of Coverage
    • Up to ~18 x 18 ft. (6m x 6m)
  • Light Weight
    • As light as 33lbs. (15 kg.) (each box)
  • Mobile
    • Fits through a hatch or man-hole (Multipuls C-1)
  • High Amperage
    • 8,000 to 30,000 Amps
  • Demagnetizing
    • Low frequency DC pulses penetrate deeply into the material for a thorough demagnetization
  • Low Power Consumption
    • 8,000 Amp machine runs from 220 V/50/60Hz, 18 Amps
    • Larger machines run from 480 V/50/60 Hz, 32 Amps
  • Low Operating Expense

 

Magnetic Poles

Connect cables to the part.
Benefits include:

  • High adhesion to the part
  • No sparks

 

 

The 4 Pole Method is most suitable for planar components (left image) and is used for MT testing as well as demagnetization.

DC Pulse Technology

Perfect for magnetic particle testing and demagnetization. Benefits include:

  • Sharp indications
  • No false indications
  • No arc strikes
  • 100% coverage
  • Short inspection time
  • Lower weight equipment

Magnetizing Methods

  • 2 x current flow
  • 1 x current flow, 1 induction
  • 2 x induction

Direct Current Flow (4 Pole Method)

Combined Method

Contact Free Method

Device Models

Multipuls-1003-C1

2-Box model with a DC power peak up to 8,000 A

Designed to fit through the hatch of a submarine and be safely used in wet tanks and structures

Circuits 2 - Multi-directional
Output 500 - 8,000 Amp DC
Input 220 VAC, 18 Amps
Duty Cycle 50%
Field Strength 12.5 – 100 Gauss
Frequency 0.5-2 Hz
Pulses 1-99
Cables 4 x 10 ft
Weight 2 x 33 lbs
Size (WxHxD) 10.4" x 12.8" x 14.4"

 

(Left image) Testing of a rotor blade while assembled. This method of rotor blade testing saves time and installation effort.

 

Multipuls-1003-E1

DC power peak up to 20,000 A

With handles to be carried by 2 workers

Circuits 2 - Multi-directional
Output 500 – 20,000 Amp DC
Input 440/480 VAC, 32 Amps
Duty Cycle 50%
Field Strength 12.5 – 100 Gauss
Frequency 0.5-2 Hz
Pulses 1-99
Cables 4 x 10 ft. (or customer request)
Weight 143 lbs.
Size (WxHxD) 17.6” x 15.2” x 32”

Multipuls-1003-E2-1

DC Pulse for MPI and Demag with up to 30,000 A

Circuits 2 - Multi-directional
Output 500 – 30,000 Amp DC
Input 440/480 VAC, 32 Amps
Duty Cycle 70%
Field Strength 25 – 100 Gauss
Frequency 0.5-2 Hz
Pulses 1-99
Cables 4 x 10 ft. opt. 16.7 ft.
(or customer request)
Weight 198 lbs.
Size (WxHxD) 15.2” x 22” x 32”

E2-1 testing welds of a 30 ft. long beam in one test. Connection points:
A circuit (Blue arrow), B circuit (Red arrow)

E2-1 testing of a over 13 ft. wide by 11 ft. high steel blade for a hydroelectric power plant. Connection points:
A circuit (Blue arrow), B circuit (Red Arrow)

E2-1 testing a 3 ton shaft using a cable wrap and magnetic prods (blue arrow)

 

Contact free testing of large forging with Double Coils setup to create longitudinal and transverse magnetism

 

Multipuls-1003-E2-2

DC Pulse MPI on wheels, up to 30,000 Amps

Circuits 2 - Multi-directional
Output 500 – 30,000 Amp DC
Input 440/480 VAC, 32 Amps
Duty Cycle 70%
Field Strength 25 – 100 Gauss
Frequency 0.5-2 Hz
Pulses 1-99
Cables 4 x 10 ft. opt. 16.7 ft.
(or customer request)
Weight 325 lbs.
Size (WxHxD) 20” x 36” x 36”

Double Coil with longitudinal and transverse magnetization

 

Multipuls-1003-E2-3

AC & DC Pulse for MPI and Demag on wheels, with up to 30,000 A

Circuits 2 - Multi-directional
Output 500 – 30,000 Amp AC/DC
Input 440/480 VAC, 32 Amps
Duty Cycle 70%
Field Strength 25 – 100 Gauss
Frequency 0.5-2 Hz
Pulses 1-99
Cables 4 x 10 ft. opt. 16.7 ft.
(or customer request)
Weight 352 lbs.
Size (WxHxD) 26.8” x 25.8” x 40”

 

Demagnetization of a gas turbine rotor with a length of over 4 m using the Multipuls-1003-E2-3 device. The rotor had residual field strengths over 250 Gauss and was demagnetized below 4 Gauss

 

 

(Above) Current and field strength graph of the 3-DC-Pulse technology used by the Multipuls-1003-E3

Multipuls-1003-E3

Triple power DC Pulse with 3 X 30,000 Amp

The Multipuls-1003-E3 device was a development specifically for MPI work on large components with rough surfaces usually made in foundries. The Multipuls-1003-E3 utilizes a newly developed 3-DC-Pulse technology which greatly improves the quality of crack indications on large components with rough surfaces.

Circuits 2 - Multi-directional
Output 3x 500 – 30,000 Amp DC
Input 440/480 VAC, 32/63 Amps
Duty Cycle 70%
Field Strength 25 – 100 Gauss
Frequency 0.5-2 Hz
Pulses 1-99
Cables 4 x 10 ft. (or customer request)
Weight 1100 lbs.
Size (WxHxD) 26.8” x 25.8” x 40”

MPI performed with the Multipuls-E3 device on large components with rough surfaces in the foundry of Allard-Europe nv in Turnhout, Belgium

 

Measuring Equipment & Accessories

Pulse Test Currents, Pulse Test Field Strength and Residual Field Strength

HPT Hirsch Prüftechnik gauge makes relevant measurements for magnetic particle testing and demagnetization. This device is used for inertia-free and non-inductive measurement of pulse test current strength, pulse field strength, and residual field strength.

Measuring device for:

  • DC-Pulse current; 0-30,000 Amps
  • DC-Pulse field strength; 0-999 A/cm
  • Residual field strength; 0-999 A/cm

Testing of welded crane lattice mast constructions

MPI testing of elevator links measuring 12 m in length. During MT testing, they are being moved along underneath a box coil

To purchase Hirsch Multipuls machines, please contact us here:

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