Magnaflux Multi-Directional Wet Bench Testers

Magnaflux Multi-Directional Wet Bench Testers

Overview

The MD-Series multi-directional magnetic bench offers Alternating Current, Half Wave Direct Current and 1-phase Full Wave Direct Current for time-saving multidirectional magnetization which can find defects in all orientations with one mag-cycle. The two outputs (contact and Flux Flow coil) each offer AC, HWDC or 1-Phase FWDC, and are independently adjustable to balance the magnet field intensity. MD-Series magnetic benches are available in three models: MD-2030, MD-2060, MD3-2060.

 

The CMD-Series is our line of multi-directional stationary power packs for mag particle testing. These current generators can easily be integrated with custom handling equipment or used to update old horizontal wet bench units. CMD-Series units come with 2 or 3 outputs. The multi-directional magnetization feature finds defects in all orientations with just one cycle and the outputs can be independently adjusted to balance the magnetic field intensity. CMD-Series magnetic power packs are available in two configurations: CMD-2060 and CMD3-2060.


MD Series

Benefits

  • Maximize part throughput
    • Maximize throughput by magnetizing a part in all directions in a single shot
    • Reduce processing time with operator-enabled automatic Double-Mag
    • Generate 300+ shots per hour at maximum unit output
    • Optional Database System with advanced touch screen operating interface and barcode scanner eliminates time spent on manual inputs
    • Optional automated conveyer system minimizes part handling by transporting parts directly to the inspection booth
  • Easy to use and maintain
    • Make quick operational adjustments using the simple, user-friendly operator interface with touch-screen controls
    • External pump system provides fast access for easy cleaning and service
  • Advanced process control
    • Assure testing accuracy and repeatability with direct amperage control and fluctuation mitigation
    • Maximize consistency between tests with 1,000 customer-programmable techniques
    • Track productivity using the automatic parts counter
    • Prevent accidental and unauthorized alterations with multiple user profiles and varying tiers of control for a range of operator experience levels
    • Daily reminder alarms help ensure measurements are compliant with process specification requirements
  • Dependability for minimal downtime
    • Allen-Bradley PLC provides reliable controls and off-the-shelf replacements
    • Advanced agitator system helps prevent blockages and clumping by keeping magnetic particles well suspended
    • Rely on our industry leading warranty with best in-class service delivered by a global network of trained Magnaflux authorized service centers

Features

  • 5% duty cycle of 0.5 seconds on, 10 seconds off at maximum output
  • Allen-Bradley PLC
  • Control circuit feedback loop for amperage regulation and repeatability
  • Advanced touch-screen operator interface
  • 1,000 customer-programmable techniques
  • Automatic parts counter
  • User-controlled security systems with password protection, supervisor locks and customizable operator access profiles
  • Daily reminder alarms to verify UV light, visible light and particle bath concentration for process control requirements
  • Dimmable UI display helps reduce operator eye fatigue and keeps ambient light below required minimums
  • External pump system for particle bath agitation, circulation and application
  • Integrated rapid-reversing FWDC or decaying-AC demagnetization with 1-touch control
  • Low-voltage output minimizes electrical exposure for operator safety
  • Adjustable mag shot time from 0.5 to 2 seconds
  • Automatic Double-Mag Shot with 1-touch control
  • Mag-shot-activating front push bar with 1-touch control to enable/disable this feature
  • Two large, easy-to-read digital ammeters confirms amperage sent through the part (3 large screens for the MD3-2060 only)
  • Current assurance alarm with visual and audible alerts and alarm log to confirm magnetizing current delivery
  • Solid state circuitry increases lifetime and performance of machinery

CMD Series

 

 

Features

  • Color touch screen interface
  • Visual/audible current assurance alarms with alarm log
  • 3 Large, easy to read digital ammeter displays
  • Independent X, Y and Z* output current type selection
  • Daily reminder alarms: UV Light, White Light & Bath Concentration
  • Store 50 custom techniques
  • Automatic piece parts counter
  • PLC control advanced technology; reduce components and increase reliability
  • Modular digital solid state circuitry
  • Quick disconnect wiring
  • Liquid resistant panels, allow ventilation while inhibiting fluid intrusion
  • Multidirectional power supply - 2 or 3 outputs
  • Duty cycle 0.5 seconds on, 10 Seconds off (5% with maximum of 5 seconds)
  • 3 Independently variable current controls
  • All Ratings based on 30 feet of double 4/0 cable
  • Rapid reversing FWDC or decaying AC demagnetization

Technical Specifications

MD & CMD Series Specifications

Unit MD-2030 MD-2060 MD3-2060 CMD-Series
Magnetizing Current Capacity: AC: 2,500 A
HWDC: 3,000 A
1-Phase FWDC: 3,000 A		 AC: 5,000 A
HWDC: 6,000 A
1-Phase FWDC: 6,000 A		 AC: 5,000 A
HWDC: 6,000 A
1-Phase FWDC: 6,000 A		 AC: 5,000 A
HWDC: 6,000 A
FWDC: 6,000 A
Maximum Part Length*: 41" (104 cm) 41" (104 cm)
(89" (226 cm)		 41" (104 cm)
(89" (226 cm)
(133" (337 cm)		  
Maximum Unsupported Part Weight Capacity:
Using only Head and tailstock mounted V-Blocks		 300 lbs. (136 kg) 300 lbs. (136 kg) 300 lbs. (136 kg)  
Maximum Supported Part Weight Capacity*:
(using rail-mounted steady rests) Both limits are considering the use of Rail Mounted Steady rest to help support part of rails		 700 lbs. (317 kg)
(1,500 lbs. (680 kg)		 700 lbs. (317 kg)
(1,500 lbs. (680 kg)		 700 lbs. (317 kg)
(1,500 lbs. (680 kg)		  
Maximum Part Diameter:     16" (40 cm)
(20" (50 cm)		  
Foot Print:       60" x 31" (153 x 79 cm) Footprint, allow 24" (61 cm) per side ventilation
Available Voltages: 230, 380, 415, 460, 575 V 380, 415, 460, 575 V 230, 380, 415, 460, 575 V 380, 415, 460, 575 V
Available Frequencies: 50 or 60 Hz 50 or 60 Hz 50 or 60 Hz 50 or 60 Hz

* Optional feature configurations shown in italics

Configurable Options

MD-2030

  • 16" (40 cm) Coil (instead of Flux-Flo Coils)
  • Reinforced Rail for heavier part load, 1,500 lb. (680 kg) part capacity
  • Dual-Touch Sensor eliminates risk of injury during pinch points
MD-2060

  • 16" (40 cm) Coil (instead of Flux-Flo Coils)
  • Reinforced Rail for heavier part load, 1,500 lb. (680 kg) part capacity
  • Dual-Touch Sensor eliminates risk of injury during pinch points
MD3-2060

  • Long & Extra-Long Part Capacity to increase max clamping length to 89" (226 cm) or 133" (337 cm)
  • 20" (50 cm) Coil or 19.5" (49 cm) Clam-Shell Coil (instead of 16" (40 cm) coil)
  • Reinforced Rail for heavier part load, 1,500 lb. (680 kg) part capacity
  • Dual-Touch Sensor eliminates risk of injury during pinch points

Upgrade Options

MD-2030

  • Database System upgrade with advanced touch screen operating interface and barcode scanner for quality control traceability, record automation and reporting
  • Auto-Bath upgrade with 22" (55 cm) capacity decreases processing time by automatically clamping, bathing, magnetizing and unclamping the part
  • XG-Series conveyer inspection booth maximizes throughput by automatically transferring inspection-ready parts to an adjacent inspection booth
  • Inspection Enclosure Hood with ventilation fan for a darkened inspection area without sacrificing function and operator comfort, includes an EV6000 LED UV lamp, flame resistant curtains and visible lighting
  • ST700 stationary overhead LED UV lamp, 100-240 V, 50-60 Hz
MD-2060

  • Database System upgrade with advanced touch screen operating interface and barcode scanner for quality control traceability, record automation and reporting
  • Auto-Bath upgrade with 22" (55 cm) capacity decreases processing time by automatically clamping, bathing, magnetizing and unclamping the part
  • XG-Series conveyer inspection booth maximizes throughput by automatically transferring inspection-ready parts to an adjacent inspection booth
  • Inspection Enclosure Hood with ventilation fan for a darkened inspection area without sacrificing function and operator comfort, includes an EV6000 LED UV lamp, flame resistant curtains and visible lighting
  • ST700 stationary overhead LED UV lamp, 100-240 V, 50-60 Hz
MD3-2060

  • Database System upgrade with advanced touch screen operating interface and barcode scanner for quality control traceability, record
    automation and reporting
  • Auto-Bath upgrade with 22" (55 cm) capacity decreases processing time by automatically clamping, bathing, magnetizing and unclamping the part
  • XG-Series conveyer inspection booth maximizes throughput by automatically transferring inspection-ready parts to an adjacent inspection booth
  • Inspection Enclosure Hood with ventilation fan for a darkened inspection area without sacrificing function and operator comfort, includes an EV6000 LED UV lamp, flame resistant curtains and visible lighting
  • ST700 stationary overhead LED UV lamp, 100-240 V, 50-60 Hz

Product Literature

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Magnaflux Multi-Directional Wet Bench Testers MT-MF-MD
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