Magnaflux 3 Phase Wet Bench Testers

Overview

The Magnaflux D Series are our most powerful wet bench units. Providing 3-phase Full Wave Direct Current, they offers maximum magnetization for finding surface and sub-surface defects with clearer indications while using minimal power. The two outputs are independently adjustable to set each magnetic field, circular or longitudinal. The D-Series magnetic benches are available in two models: D-2060 & D-2100.

The CD-Series stationary magnetizing current generators are power pack versions of our wet bench units and effectively magnetize parts while keeping power requirements to a minimum. CD-Series units are ideal for large parts which will not fit easily on a wet bench or for parts that require special handling.

D-2060 or D-2100

CD-2100

D-Series

Benefits

Faster part processing
- Reduces processing time with operator-enabled automatic Double-Mag Shot
- Generates 300+ shots per hour at maximum unit output
- Optional Database System with advanced touch screen operating interface and barcode scanner eliminates time spent on manual inputs and record keeping
Dependability for minimal downtime
- Allen-Bradley PLC provides reliable controls and off-the-shelf replacements
- Advanced agitator system helps prevent blockages and clumping by keeping magnetic particles well suspended
- Rely on a 3-year warranty with best in-class service delivered by a global network of trained Magnaflux authorized service centers
Easy to use and maintain
- Make quick operational adjustments using the simple, user-friendly operator interface with touch-screen controls
- External pump system provides fast access for easy cleaning and service
Meets aerospace specifications
- Inspect a wide range of components reliably using machinery that meet all Nadcap specifications
- Assure testing accuracy and repeatability with direct amperage control and fluctuation mitigation

Features

D-2060: 5% duty cycle of 0.5 seconds on, 10 seconds off at maximum output
D-2100: 2.5% duty cycle of 0.5 seconds on, 20 seconds off at maximum output
Allen-Bradley PLC
Control circuit feedback loop for amperage regulation and repeatability
Simple touch-screen operator interface
External pump system for particle bath agitation, circulation and application
Integrated ultra-low frequency, reversing, step-down DC demagnetization with 1-touch control
Low-voltage output minimizes electrical exposure for operator safety
Adjustable mag shot time from 0.5 to 2 seconds
Automatic Double-Mag Shot with 1-touch control
Mag-shot-activating front push bar with 1-touch control to enable/disable this feature
Current assurance indicator light confirms magnetizing current delivery
Solid state circuitry increases lifetime and performance of machinery
Quick break feature on coil circuitry

CD-Series

Features

Current assurance indicator
Large, easy to read Digital Ammeter Display
Sturdy flat top, use as a convenient work surface
Remote mag receptacle
Dual 115 volt accessory outlets
PLC control advanced technology; reduce components and increase reliability
Modular digital solid state circuitry
Quick creak circuitry
Liquid resistant panels, allow ventilation while inhibiting fluid intrusion
Duty Cycle 0.5 seconds on, 20 Seconds off (2.5% with Maximum of 5 seconds)
Ultra low frequency reversing DC demagnetization
Pulsed Output (1/2 sec ON – 1 sec OFF for 10 cycles)
Minimum 80 PSI with 5 SCFM capability

Technical Specifications

D & CD Series Specifications

Unit	D-2060	D-2100	CD-2100
Magnetizing Current Capacity:	6,000 A 3-Phase FWDC 2,500 A or 6,000 AC	3-Phase FWDC 10,000 A	3-Phase FWDC 10,000 A
*Maximum Part Length:**	54" (137 cm) (102" (259 cm) (146" (370 cm)	54" (137 cm) (102" (259 cm) (146" (370 cm)
*Maximum Part Diameter:**	12" (30 cm) (16" (40 cm) (20" (50 cm) (25" (63 cm) (30" (76 cm) (36" (91 cm)	16" (40 cm) (20" (50 cm) (25" (63 cm) (30" (76 cm) (36" (91 cm)
Maximum Unsupported Part Weight Capacity: Only using Head and tailstock mounted V-Blocks	300 lbs. (136 kg)	300 lbs. (136 kg)
*Maximum Supported Part Weight Capacity:** Only using rail-mounted steady rests (with reinforced rail)	700 lbs. (317 kg) (1,500 lbs. (680 kg)	700 lbs. (317 kg) (1,500 lbs. (680 kg)
Foot Print:			60" x 31" (153 x 79 cm), allow 24" (61 cm) per side for ventilation
Available Voltages:	230, 380, 415, 460, 575 V	230, 380, 415, 460, 575 V	230, 380, 415, 460, 575 V
Available Frequencies:	50 or 60 Hz	50 or 60 Hz	50 or 60 Hz

* Optional feature configurations shown in italics

Configurable Options

D-2060

Long & Extra-Long Part Capacity to increase max clamping length to 102" (259 cm) or 146" (370 cm)
16" (40 cm), 20" (50 cm), 25" (63 cm), 30" (76 cm) or 36" (91 cm) Coil, or 19.5" (49 cm) Clam-Shell Coil (instead of 12" (30 cm coil)
Pneumatic Tailstock makes it faster and easier to position and remove longer parts from between the contacts
Rotating Contacts with 70 lb. (31 kg) part capacity minimizes part handling during inspection (minimum coil size required is 16" (40 cm), reduces part length capacity by 9" (23 cm), not compatible with Auto-Bath)
Oversized Contact Assembly for headstock and tailstock, 12" x 12" (30 x 30 cm) (minimum coil size required is 16" (40 cm).
Reinforced Rail for heavier part load, 1,500 lb. (680 kg) part capacity
Dual-Touch Sensor eliminates risk of injury during pinch points
NRTL Certification to CSA C22.2 No. 61010-1

D-2100

Long & Extra-Long Part Capacity to increase max clamping length to 102" (259 cm) or 146" (370 cm)
20" (50 cm), 25" (63 cm), 30" (76 cm) or 36" (91 cm) Coil, or 19.5" (49 cm) Clam-Shell Coil (instead of 16" (40 cm coil)
Reinforced Rail for heavier part load, 1,500 lb. (680 kg) part capacity
Dual-Touch Sensor eliminates risk of injury during pinch points
NRTL Certification to CSA C22.2 No. 61010-1

CD-2100

Higher secondary voltage for longer cable lengths

Upgrade Options

D-2060

MOD 2.5 AC magnetization / demagnetization adds 2,500 A of AC current to increase the variety and range of inspections the equipment can perform.
MOD 6.0 AC magnetization / demagnetization adds 6,000 A of AC current to increase the variety and range of inspections the equipment can perform
Database System upgrade with advanced touch screen operating interface and barcode scanner for quality control traceability, record automation and reporting
Auto-Bath upgrade with 22" (55 cm) capacity decreases processing time by automatically clamping, bathing, magnetizing and unclamping the part
XG-Series Conveyer Inspection Booth maximizes throughput by automatically transferring inspection-ready parts to an adjacent inspection booth
GE-Series Inspection Enclosure Hoods with ventilation fan for a darkened inspection area without sacrificing function and operator comfort
ST700 stationary overhead LED UV lamp, 100-240 V, 50-60 Hz

D-2100

MOD 4.0 AC magnetization / demagnetization adds 4,000 A of AC current to increase the variety and range of inspections the equipment can perform
MOD 6.0 AC magnetization / demagnetization adds 6,000 A of AC current to increase the variety and range of inspections the equipment can perform
Database System upgrade with advanced touch screen operating interface and barcode scanner for quality control traceability, record automation and reporting
Auto-Bath upgrade with 22 in / 55 cm capacity decreases processing time by automatically clamping, bathing, magnetizing and unclamping the part
XG-Series conveyer inspection booth maximizes throughput by automatically transferring inspection-ready parts to an adjacent inspection booth
Inspection Enclosure Hood with ventilation fan for a darkened inspection area without sacrificing function and operator comfort, includes an EV6000 LED UV lamp, flame resistant curtains and visible lighting
ST700 stationary overhead LED UV lamp, 100-240 V, 50-60 Hz

Product Literature

Description	Part #	Saved	Price	Select Option	Add to
Magnaflux 3 Phase Wet Bench Testers	MT-MF-3PHASE		Request Pricing