Flying Vision BAV Vacuum Boxes

Flying Vision BAV Vacuum Boxes

4 Different Vacuum Boxes with Interchangeable Bases and Precision Vacuum Control

Overview

The Flying Vision BAV Series Vacuum Boxes offer a high-end, well-engineered modular leak testing solution. The two-part modular design with an interchangeable base enables inspection of different surfaces and weld configurations without the need for multiple vacuum boxes

Configurations & Applications

Flat (BAV7025 & BAV4025) applications:
- Flat welds
- Lap joints
- Internal or external circular welds depending on the curvature radius
Angle (BAV4025IA) applications:
- Internal angle welds
- External angle welds
- Internal or external angle welds with a varying angle

Corner (BAV40IC) applications:
- Internal corner welds at 90°
- Internal corner welds where an isosceles plane is present

Key Features

Two Part Modular Design:

the BAV-7025 consists of the main body and an interchangeable base for maximum adaptability to welds and sheet geometries. This design has numerous advantages, including greatly facilitated maintenance

Interchangeable Bases:

the base of our BAV-7025 vacuum box is designed to adapt to flat surfaces, fillet welds, and possibly double fillets. The interchangeability of the base allows you to keep the same body and change the type of base according to your inspection setup.

Easy Reading of Indications:

the height of the interchangeable base of our bubble box creates a gap of about 2 cm between the main body and the surface under inspection. This provides a significant viewing window for easy and reliable reading of indicatio

Venturi Effect Operation:

Possibility of operation in venturi effect mode by connecting a compressor either directly to the quick pneumatic system or to the 50cm cat’s head extension provided

Vacuum Pump:

Possibility of operation in suction mode by connecting our specially adapted optional 220v vacuum pump

 

 

 Precise Vacuum Control:

The vacuum gauge (-1 Bar, CE certified) allows precise adjustment of the vacuum necessary for inspection, thanks to the venturi mode adjustment valve and our innovative regulation system for the optional vacuum pump.

Technical Specifications

Technical Specifications

TECHNICAL SPECIFICATIONS
Model: BAV-7025 BAV-4025 BAV-4025IA BAV-40IC
Dimensions:

27.6 x 9.8 x 5.1 inches

(700mm x 250mm x 130mm)

15.7 x 9.8 x 4.9 inches

400mm x 250mm x 125mm

15.7 x 9.3 x 9.3 inches

400 mm x 235 mm x 235 mm

19.3 x 10.6 x 5.1 inches

490 mm x 270 mm x 130 mm

Weight:

18.3 lbs

(8300g)

11.2 lbs

(5100g)

15.9 lbs

(7200 g)

9.3lbs

(4200 g)

Materials: Main body: Aluminum alloy, Plexiglas
Base: Plexiglas, closed-cell foam
Gauge: -1 Bar
Vacuum Generator Type: Hybrid system:
- Venturi Effect: Requires a compressor of 10m3/hour at 8 bar
- Vacuum pump (optional)
Foam Type: Closed cell foam
Foam Height: 1.4 inches (35 mm)
Foam Hardness: 40/50 Shore 00

Available Kits

BAV7025 Series Kit
SKU & Type: Configuration diagram Kit Specifications

SKU: BAV-A100-001 BAV7025
- Flat vacuum box kit

Dimensions: 700 x 250 x 130 mm
Weight: 7.2 kg
Foam Height: 35 mm
Foam Hardness: 40/50 Shore 00
Max Controllable: Height 20 mm
Min Control Radius: 8 m

 

BAV4025x Series Kits
SKU & Type: Configuration diagram Kit Specifications

SKU: BAV-A200-001 BAV4025
- Flat vacuum box kit

Dimensions: 400 x 250 x 130 mm
Weight: 4.5 kg
Foam Height: 35 mm
Foam Hardness: 40/50 Shore 00
Max Controllable: Height 20 mm
Min Control Radius: 2.5 m

SKU: BAV-A300-2
BAV4025A - 70° angle vacuum box kit

Dimensions: 400 x 250 x 300 mm
Weight: 6.5 kg
Foam Height: 35 mm
Foam Hardness: 40/50 Shore 00
Nominal Control Angle: 70°
Max Controllable Angle: ≈ 65° - 80°

SKU: BAV-A300-1
-
 BAV4025A - 90° angle vacuum box kit

Dimensions: 400 x 250 x 250 mm
Weight: 6.2 kg
Foam Height: 35 mm
Foam Hardness: 40/50 Shore 00
Nominal Control Angle: 90°
Max Controllable Angle: ≈ 80° - 100°

SKU: BAV-A300-3
-
 BAV4025A - 110° angle vacuum box kit

Dimensions: 400 x 250 x 220 mm
Weight: 6 kg
Foam Height: 35 mm
Foam Hardness: 40/50 Shore 00
Nominal Control Angle: 110°
Max Controllable Angle: ≈ 100° - 120°

SKU: BAV-A300-4
-
 BAV4025A - 130° angle vacuum box kit

  Dimensions: 400 x 250 x 190 mm
Weight: 5.8 kg
Foam Height: 35 mm
Foam Hardness: 40/50 Shore 00
Nominal Control Angle: 130°
Max Controllable Angle: ≈ 120° - 140°

SKU: BAV-A300-5
BAV4025A - 220° angle vacuum box kit

Dimensions: 400 x 250 x 190 mm
Weight: 6.2 kg
Foam Height: 35 mm
Foam Hardness: 40/50 Shore 00
Nominal Control Angle: 220°
Max Controllable Angle: ≈ 210° - 230°

SKU: BAV-A300-6
BAV4025A - 270° angle vacuum box kit

Dimensions: 400 x 250 x 250 mm
Weight: 6.2 kg
Foam Height: 35 mm
Foam Hardness: 40/50 Shore 00
Nominal Control Angle: 270°
Max Controllable Angle: ≈ 260° - 280°

 

BAV40C Series Kit
SKU & Type: Configuration diagram Kit Specifications

SKU: BAV-A400-001
BAV40C - int. corner vacuum box kit

Dimensions: 490 x 270 x 130 mm
Weight: 4.5 kg
Foam: Height 15 mm
Foam Hardness: 40/50 Shore 00
Controllable Angle: Internal corner at 90° or
corner where the 3 sides
form an isosceles plane

Kit Includes

  • Handling grips
  • Vacuum gauge
  • Hybrid vacuum system
  • Vacuum adjustment valve
  • Quick base attachment system
  • 50 cm extension with a quick female connector
  • Interchangeable flat base (seal & interface)

To purchase a BAV Vacuum Box, click on the link

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Product Literature