OKOndt SmartScan Aircraft Wheel Inspection System

OKOndt SmartScan Aircraft Wheel Inspection System

Automated Eddy Current System for 100% Inspection of Aircraft Wheels. 2 Year Warranty

The Cutting Edge of Eddy Current Wheel Testing

The OKOndt SmartScan FA is a high quality, professionally designed, easy-to-use automated Eddy Current Wheel Inspection System for inspection of aircraft main and nose wheels. Wheel compatibility has been confirmed for various manufacturers including Messier-Bugatti, Goodrich, Honeywell, Meggit and more. The system provides automated testing in compliance with ISO 15548-1. Includes a 2 Year Warranty

Key Benefits

  • 100% Automated Inspection of Wheel Halves
  • Handles wheels up to 35” OD / 8” ID
  • Complete testing of wheel tubewell, bead seat and flange
  • Compact Design
  • Low maintenance – built with high-quality off-the-shelf components
  • Simple and User-Friendly Controls and Software
  • Quick User Setup and Inspection – Save and load inspection setups for each wheel
  • Automated performance verification
  • Domestic and Global Service and Support

 

 

Features

  • Dual control - system can be controlled from the control panel or PC software interface   
  • Manual and automatic stop on defects
  • Return to defect function
  • Wheel inspection in either "flange up" or "flange down" positions
  • Automatic wheel hub grip mechanism – locking pins position and lock wheels in place for testing
  • Automated performance verification – the probe scans the reference block before and after each test and records the results
  • Remote “pause” switch allows for rapid stop and restart – ideal for quickly locating and manually confirming indications
  • Test reports are automatically generated after each inspection
  • Lemo 00 and Lemo 12 (reflection and bridge) connectors located on front of control panel for manual inspection
  • Ethernet connectivity – connect to local network for file storage and backup
  • Large high resolution color display for main controls plus secondary color monitor with camera for overhead close-up view of wheel position and locking
  • Eddy current technology supported by the built-in state-of-the-art EddyCon D universal multi-channel Eddy Current Flaw Detector

SmartScan FA

The OKOndt SmartScan FA provides fully automated wheel inspection with storage of inspection results, database creation and more using the included PC and Eddycon D Flaw Detector

Learn More about the Eddycon D Flaw Detector

Automated Performance Verification

Fully Featured Control Panel with Pause Button

100% Automated Inspection of Wheel Halves

Available in Two Models

SmartScan FA

Fully Automatic

The SmartScan FA model enables a fully automated cycle of inspection, with a stop on defect mode, storage of inspection results and database creation, as well as printouts of inspection reports, etc. The SmartScan FA kit includes the Eddycon D flaw detector.

SmartScan

Semi-Automatic

The SmartScan model enables a semi-automated inspection of wheels with portable eddy current flaw detectors of different manufacturers. The Smartscan kit includes the Eddycon C flaw detector.

Technical Specifications

SmartScan FA and SmartScan Specifications

Specification SmartScan FA SmartScan
System Type Fully Automated Semi-Automated
Overall Dimensions 31" x 39" x 49" (790 × 990 × 1250 mm) 31" x 39" x 49" (790 × 990 × 1250 mm)
Weight No more than 771 lbs (350 kg) No more than 771 lbs (350 kg)
Flaw Detector Eddycon D  Eddycon C
ECP Type Pencil probe type with a cylindrical head.
Frequency — 100 kHz, 200 kHz, 500 kHz
ECP diameter – 15" 64’ (6 mm)
Other standard ECP types – on request
Pencil probe type with a cylindrical head.
Frequency — 200 kHz
ECP diameter – 15" 64’ (6 mm)
Other standard ECP types – on request
Compatible Wheel Outer Diameter Minimum: 7.5" (190 mm) / Maximum: 35" (889 mm) Minimum: 7.5" (190 mm) / Maximum: 35" (889 mm)
Compatible Wheel Inner Diameter Minimum: 1.57" (40 mm) / Maximum: 8" (200 mm)  Minimum: 1.57" (40 mm) / Maximum: 8" (200 mm) 
Max. System Load 330 lbs (150 kg) 330 lbs (150 kg)
Inspection Helix Adjustable from .004" to .08" (from 0.1 to 2 mm) Adjustable from .004" to .08" (from 0.1 to 2 mm)
Inspection Area Adaptive tracking of the wheel profile surface Adaptive tracking of the wheel profile surface
ECP Vertical Movement 17 in. (430 mm)  17 in. (430 mm) 
Rotation Speed 10-120 rpm 10-120 rpm
Inspection Speed up to 75 fps (23 m/s) Determined by parameters of the customer’s hand-held device
Alarms Visual and Audible Determined by parameters of the customer’s hand-held device 
Power Supply 100-240 V, 50/60 Hz 100-240 V, 50/60 Hz
Data Recording and Storage Yes (PC hard drive, database) Determined by parameters of the customer’s hand-held device 
Manual Inspection Yes - Lemo 00 and Lemo 12 (reflection and bridge) connectors Yes
Remote Pause Button Yes Yes
Wheel Position Flange up/Flange down Flange up/Flange down
Automatic Reference Block Calibration Yes Yes
Automatic Stop on Defect Yes No
Turntable Rubber/plastic coated rolls Rubber/plastic coated rolls
Control Panel Built-in Built-in
Operation Modes Block, Manual (with automatic reference block calibration), Stop on defect, Automated Block, Manual, Automated (with automatic reference block calibration)
Ports 3 – USB ports, HDMI or Display port, Ethernet port 3 – USB ports, HDMI or Display port, Ethernet port
PC Computer Set Wireless keyboard and mouse, monitor, system unit, special purpose software Wireless keyboard and mouse, monitor, system unit, special purpose software
Adapter Set For wheels without hubs
PN: C20626200  (SAFRAN),
PN: 3-1674 (GOODRICH)
For wheels without hubs
PN: C20626200 (SAFRAN),
PN: 3-1674 (GOODRICH)
Warranty 1 year from date of delivery 1 year from date of delivery

 

 

Standard System Includes

  • Table (frame) with a tray for wheels Wheel hub grip mechanism

  • Wheel lifting / lowering mechanism

  • Wheel rotating mechanism

  • Mechanism for ECP movement in horizontal and vertical planes Support for the reference block

  • System control panel

  • Swing Arm with large color display

  • Secondary color display with camera

  • System documentation including electrical and mechanical schematics and certification

  • Crating and shipping to nearest airport

  • OKOndt guarantees after-sales support for a minimum of 10 years in service

  • 2 Year Warranty

Kit Includes

SmartScan FA Kit Includes

 

No. Item Qty.
1 The eddy current tester “SMARTSCAN-FA”(with calibration block, keyboard, mouse, minimum 21" high resolution monitor with swing arm mount, secondary display with camera mount and semi-flexible arm; control analysis software (settings program, testing program, viewing program) 1 set
2 Eddycon D eddy current flaw detector – built-in 1 pc
3 Connecting cable. Lemo 00 – BNC (length – 2.5 m) 2 pcs
4 Wheel hub adapters 3 sets
5 Adapter for wheel control without hub.
p/n С20626200 (SAFRAN), p/n 3-1674 (GOODRICH)
1 pc
6 Spacer (washer) for wheels with protruding locks 1 pc
7 Printer for inspection result output 1 pc
8 Eddy current probe 200 kHz (SU200K6D-380SSh) 3 pcs
9

Technical Materials:

  • Operator Manual;
  • Maintenance Manual;
  • Operator and Software Manual (USB-flash card);
  • Software Installation Manual;

Other technical articles (Schematics, catalogs, drawings, brochures, etc.)

1 set
10 Certificates 1 set
11 Spare parts (Inductive sensors SIEA, Inductive sensors SIES, Proximity sensors) 1 set
12 2 Year Warranty