DSDC-5 Pipeline Demagnetizing System

Pipeline Demagnetizing System for Field Applications and Pre-Weld Operations

Overview

The DSDC-5 Pipeline Demagnetizing System is a highly-portable unit for pre-weld demagnetization passes on pipes.

The DSCDC-5 is ideal for overcoming obstacles associated with residual magnetization including:

Trial and error methods that can take hours or days to make the root pass
PIGs leaving significant amounts of residual magnetism behind
Regulatory requirements increasing the frequency of inspections
Burning out welding equipment and/or cables trying to overcome magnetism

Features

Operation is simple with the newly designed instrument panel only one switch and one knob
The Pipeline Demagnetizing Kit weighs less than 100 lbs., (45 kg) and operates from either 110 volt or 220 volt power supply

EXP-1 for Highly Magnetized, >32" Diameter Pipes

Double the Power & Increase the Duty Cycle with the Expansion Box (EXP-1)for the DSDC-5. The EXP-1 allows a weld pass to be made quickly, efficiently and with full quality on highly magnetized pipes (500G or higher) or those that are 32” and larger in diameter.

Application

The DSDC-5 ideal for applications where pipeline demagnetization depends on accessibility, portability of the demag unit, and reliability.

Applications include:

PIGs leaving significant amounts of residual magnetism behind
Increased need to for field inspections
Overcoming weld equipment burn-out due to magnetism

Quick Setup Guide

Technical Specifications

DSDC-5

Power Controller	Demagnetizing Cable	Gaussmeter	In-line GFCI	Transit Case
Mode of Operation	Cable Length	Model	Rating	Material
Manual DC 0 — 100%	100 feet (30.5 m)	Alpha Labs GM1-ST	Up to 30 AMPS	TTX01 High-Strength Resin
Power Input	Characteristics	Operation	Reset Type	Features
• 110V AC — 220V AC • 30 AMPS Max • Single Phase – 50/60 HZ	• Heavy Duty PVC • Built-in Dust Caps • Flexible • UV, Water, Weather & Oil Resistant	Handheld with Probe	Manual Reset	• Retractable Handle • Built-in Wheels
Operating Temp.	Operating Temp.	Battery	Operating Temp.	Dimensions
-10 - +120°F (-23 - 49°C)	–10 - 200°F (-23 - 93°C)	9 V Alkaline	-31° - 151°F (-35 - 66°C)	• Length - 28" (71.1 cm) • Width - 22" (55.9 cm) • Height - 15" (38.1 cm)
Weight	Weight	Weight	Weight	Weight
10 lbs (4.5kg)	50 lbs (22.7kg)	1.5 lbs (0.7kg)	2.5 lbs (0.9kg)	25 lbs (11.3kg)
Power Output
Full Wave DC

EXP-1

Power Controller	Demagnetizing Cable	Transit Case
Input:	Cable Length:	Material:
Direct Output of Pipeline Demagnetizer	100 feet (30.5 m)	TTX01 High-Strength Resin
Output:	Characteristics	Dimensions:
2 Demagnetizing Outputs 1 Reversing Output	• Heavy Duty PVC • Built-in Dust Caps • Flexible • UV, Water, Weather & Oil Resistant	Length: 25" (63.5 cm) Width: 22" (55.9 cm) Height: 15" (38.1 cm)
Protection:	Operating Temp.	Features
Built In Circuit Breaker Locking Plugs	–10 - 200°F (-23 - 93°C)	Retractable Handle Built-In Wheels
Weight	Weight	Weight
5 lbs (2.3kgs)	43 lbs (19.5kgs)	25 lbs (11.3kgs)

Kit Includes

DSDC-5
- Demagnetizer Power Controller
- Demagnetizing Cable
- Gaussmeter
- Transit Case
EXP-1
- Expansion Box
- 100' Demagnetizing Cable
- Interconnect Cable
- Transit Case with wheels

Details For Shipping:

Total DSDC-5 Unit Weight: 95 lbs (for Unit and Shipping Case)

Unit Dimensions: 28" x 22" x 15"

Total EXP-1 Unit Weight: 73 lbs (for Unit and Shipping Case)

Unit Dimensions: 25" x 22" x 15"

Product Literature

Description	Part #	Saved	Price	Select Option	Add to
Demagnetizing Solutions DSDC-5 Pipeline Demagnetizing System	DM-DS-DSDC-5		Request Pricing
Demagnetizing Solutions EXP-1 Expansion Box for DSDC-5 for >32" Diameter Pipes	DM-DS-EXP-1		Request Pricing