Weld Inspection Flaw Specimen Training Kits

Weld Inspection Flaw Specimen Training Kits

 

Kit 1 - FlawTech MT/PT Practical Exam Specimens

Qty: 1 each

  • Material
    • Carbon Steel
  • Flaws
    • (3x) Flaws each
    • Randomly selected and placed
  • Documentation includes Certificate of Conformance, CAD drawings, Test Sheets
  • Carrying Case
    • Free Carrying Case or Container with purchase of 3 or more specimens
    • Normally 6 or more specimens can fit into one case.
    • The cut off is usually at ~30-40 LBS per case.
    • Additional cases available

Full Kit Includes

Kit 1 Specimens

Part Number Specimen Type Description Weight
P001 Cast Tee Fitting
 2”OD w/ 1.3”OD Reducer x 5” long 3 lbs.
P002 Machined Spindle
 1.75”OD x 8” long 4  lbs.
P003 Bolt & Nut
 1.25”OD x 6” long 3  lbs.
P004 Forged Eye Hook
 6" long w/~2" eye 2 lbs.
P005 Forged Shackle & Pin
 4.25” w/ 0.75” pin 3 lbs.
P006 Formed Metal Plate
 0.25" x 4" 2 lbs.
P007 Welded Plate
 0.25" x 8" x 12" 7 lbs.
P008 Welded Pipe
 4.5” OD x 0.25” x 8” 7 lbs.
P009 Forged Pipe Flange
 6"OD x 0.75" T 5 lbs.
P010

Machined Gear

 4.6” OD x 1.5” bore 3 lbs.
P011 Welded Tee
 0.25" x 8" x 8" x 4" 7 lbs.
P012 Pipe to Socket Weld
 2” Sch160 Pipe to Coupling 6 lbs.

Kit 2 - “The Traveler” CWI Visual Training Kit

Part Number: TCWI-K1

  • Material, polyurethane (gray color)
    • Designed to be very light weight for ease of transport.
  • 15 specimens, (6) Plates, (3) Tee Joints & (6) 180° Pipe Segments
  • Flaws / Indications, ~3 to 4 per specimen for a total of 50+ weld indications.
  • Specimens also contain various weld bevels and flame cut edges.
    • All indications are based on AWS D1.1
    • Please note the flaws / indications are intended to be “borderline” acceptable or rejectable. The end user (CWI) must make that determination.
    • These specimens can be used in conjunction with the following codes AWS D1.1 & D1.5, ASME and API weld inspection.
  • Carrying Case, 1 @ 20” x 18” x 10”
  • Weight ~20LBS
  • Documentation includes C of C, CAD drawings & Test Sheets

Kit 3 - Standard UT Kit

Part Number: UK-1

  • Material
    • Carbon Steel
  • Total of 10 specimens
    • (4x) Plates: 0.375”T x 4” x 8”
    • (4x) Plates: 0.625”T x 4” x 8”
    • (1x) Tee: 0.375” x 4” x 8” x 4”
    • (1x) Pipe: 4” Sch80 (0.337” wall) x 8”
  • (2x) Flaws per each specimen, 20 total
  • Documentation includes Certificate of Conformance, CAD drawings & Test Sheets
  • Carrying Case:
    • (2x) 6” x 18” x 20”
    • Total weight ~65LBS

Kit 4 - NDT Demonstration Kit

Part Number: DK-1

  • Material
    • Carbon Steel
  • Total of 5 specimens
    • MT/PT (1x) Tee: 0.25”T x 4” x 8” x4”
    • VT (1x) Plate: 0.25”T x 4” x 8”
    • UT (1x) Plate: 0.625”T x 4” x 8”
    • RT (1x) Pipe: 4” Sch80 (0.337” wall) x 8”
    • RT (1x) Plate: 0.625”T x 4” x 8”
  • The carbon specimens are designed for either MT or PT methods. Proper cleaning and storage after any “wet” inspection method is critical to the use and life of the specimens
  • (2x) each in plates and tee, (3x) in pipe, 11 total
  • Documentation includes Certificate of Conformance, CAD drawings & Test Sheets
  • Carrying Case:
    • (1x) 6” x 18” x 20”
    • Total weight ~35LBS

 

Kit 5 - FlawTech Multi Method NDT Kit

Part Number: MMNDT-K1

  • Set of 10 Specimens
  • Specimen Alloy Mild Carbon Steel
    • Custom Alloys Available
  • Each Specimen will contain 3 flaws (total of 30 flaws in the Kit)
  • Each specimen contains flaws that are designed to be detectable using multiple NDT methods.
    • Flaws are detectable by a variety of NDT methods; VT, MT, PT, UT (Conventional & PAUT), RT, ET.
    • Please note that not all flaws are detectable with every method.
  • Specimen Geometries Include:
    • (1) Tee, 0.375” T x 4” X 8” x 4” w/ Double Bevel Weld
    • (1) Tee, 0.375” T x 4” x 8” x 4” w/ Single Bevel Weld w/ Backing Bar
    • (1) Tee, 0.5” T x 4” x 8” x 4” w/ Double Fillet Weld
    • (2) Plates, 0.625” T x 4” x 8” w/ Single V Weld Bevel
    • (1) Plate, 0.625” T x 4” x 8” w/ Double V Weld Bevel
    • (1) Plate, 0.375” T x 4” x 8” w/ Single V Weld Bevel
    • (1) Plate, 0.375” T x 4” x 8” w/ Single V Weld Bevel w/ Backing Bar
    • (1) Plate, 0.5” T x 4” x 8” w/ Single V Weld Bevel
    • (1) Pipe, 4” Sch160 (0.5” wall) x 8” w/ Single V Weld Bevel
  • Kit Documentation Includes Certificate of Conformance, As Built CAD Drawings, UT Inspection Reports, RT, Digital & Film Radiograph Film and Technician Sheet, Measuring & Test Equipment Certificates, Test Sheets (used during technician training and testing)
  • Carrying Cases, Qty 2
    • Total Weight ~80 LBS

Product Literature